Yamaha TTR 90 ENG FR GER Service Repair Manual 2004-2006

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🏷️ Basic Information Identification Make: Yamaha Model: TTR 90 Year: 2004-2006 Engine Variant: FR GER Codes Product Code: TTR90ENGFRGER2004-2006 👋 Introduction Market Position Target Audience: Owners and mechanics of Yamaha...

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类型: Motorcycle

斯库: 268267

标签: 2004 2005 2006 Motorcycle Motorcycles TTR 90 TTR Models Yamaha

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

TTR 90

Year:

2004-2006

Engine Variant:

FR GER

Codes

Product Code:

TTR90ENGFRGER2004-2006

👋 Introduction

Market Position

Target Audience:

Owners and mechanics of Yamaha TTR 90 motorcycles from 2004 to 2006, seeking in-depth repair and maintenance information.

Competitive Analysis

Value Proposition:

Provides comprehensive, detailed information that can significantly reduce repair costs and improve vehicle longevity.

Key Features

Completeness:

Covers all aspects of repair, maintenance, and refurbishment, making it a single-source solution.

Detail Level:

Hundreds of pages packed with detailed instructions and diagrams.

Organization:

Superb Table of Contents for efficient navigation.

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Manual

Language:

English

Format:

Page Count

Page Count:

Hundreds of pages (specific count not provided in product description)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, diagnosis, disassembly, assembly, tuning, and component-specific repairs.

Transmission:

Clutch operation, gear shifting mechanisms, internal transmission component inspection and repair.

Fuel System:

Carburetor adjustment and cleaning, fuel delivery system inspection, fuel tank and lines.

Ignition System:

Spark plug specifications, ignition timing, CDI unit testing, electrical component diagnostics.

Cooling System:

Air-cooling system inspection and maintenance (if applicable for this model variant).

Suspension:

Front fork service, rear shock absorber inspection and replacement, linkage maintenance.

Brakes:

Front and rear brake system maintenance, pad replacement, caliper service, fluid bleeding.

Electrical System:

Wiring diagrams, lighting system, battery maintenance, starter system, troubleshooting electrical faults.

Chassis And Frame:

Frame inspection, component mounting, steering system service.

Wheels And Tires:

Tire pressure recommendations, wheel bearing inspection, spoke tensioning (if applicable).

Procedures Included

Maintenance:

Routine maintenance checks, oil changes, filter replacements, lubrication points, pre-ride inspections.

Repair:

Step-by-step repair instructions for all major vehicle systems, including engine rebuilds and component replacements.

Troubleshooting:

Diagnostic procedures for common and uncommon issues, fault finding guides, symptom-to-cause analysis.

Rebuilding:

Detailed instructions for complete engine and transmission rebuilding, including torque specifications and clearances.

Refurbishment:

Guidance on restoring various components and the overall vehicle appearance and function.

Restoration:

Advice on bringing the TTR 90 back to its original factory specifications and condition.

Technical Depth

Depth:

Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts.

📊 Manual Specifications

File Format

File Type:

Searchable:

Likely searchable text (standard for professional PDF manuals, but not explicitly stated).

Print Quality

Printability:

Printable pages for easy reference during repairs.

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, 4-stroke, SOHC, 2-valve (Typical for TTR90, specific details may vary by variant)

Displacement:

Approximately 88cc (Common for TTR90, specific variant may differ)

Bore X Stroke:

Refer to manual for precise specifications (e.g., 47.0 x 51.8 mm typical).

Compression Ratio:

Refer to manual for precise specifications (e.g., 10.7:1 typical).

Performance

Horsepower:

Refer to manual for precise specifications (e.g., around 8-9 HP typical).

Torque:

Refer to manual for precise specifications.

Fuel System

Fuel Delivery:

Carburetor (Mikuni VM17 typical).

Carburetor Model:

Refer to manual for specific model and jetting details.

Lubrication System

Oil Type:

Yamalube 4 (or equivalent SAE 10W-30 API SG or higher motorcycle oil).

Oil Capacity:

Refer to manual for precise capacity (e.g., 0.95 L / 1.0 US qt typical).

Ignition System

Ignition System Type:

CDI (Capacitor Discharge Ignition).

Spark Plug Type:

Refer to manual for exact plug type and gap (e.g., NGK CR7HSA typical).

🔧 Transmission

Standard

Transmission Type:

Automatic (Semi-automatic with 4-speed gearbox).

Optional

Optional Transmission:

Features

Clutch Type:

Wet, multiple-disc clutch.

Gear Ratios:

Refer to manual for detailed gear ratios.

Transmission Fluid Type:

Yamaha Gear Oil (or equivalent SAE 80 API GL-4).

Transmission Fluid Capacity:

Refer to manual for precise capacity (e.g., 0.35 L typical).

📐 Dimensions

Exterior

Length:

Refer to manual for exact dimensions (e.g., 1650 mm / 65.0 in typical).

Width:

Refer to manual for exact dimensions (e.g., 730 mm / 28.7 in typical).

Height:

Refer to manual for exact dimensions (e.g., 995 mm / 39.2 in typical).

Wheelbase:

Refer to manual for exact dimensions (e.g., 1170 mm / 46.1 in typical).

Ground Clearance:

Refer to manual for exact dimensions (e.g., 265 mm / 10.4 in typical).

Weights

Dry Weight:

Refer to manual for exact weight (e.g., 73 kg / 161 lbs typical).

Wet Weight:

Refer to manual for exact weight.

Fuel Capacity:

Refer to manual for exact capacity (e.g., 4.0 L / 1.06 US gal typical).

🛡️ Safety Features

Ratings

Safety Ratings:

Not applicable to off-road motorcycles in the same way as passenger vehicles. Focus is on operational safety and design integrity.

Active Features

Braking System:

Disc front brake, drum rear brake (typical configuration).

Passive Features

Frame Construction:

Durable steel frame designed for off-road use.

Lighting:

Headlight, taillight, brake light for visibility (check specific model year features).

💡 Technology Features

Infotainment

Infotainment System:

N/A - Recreational off-road motorcycle with basic instrumentation.

Driver Assistance

Driver Assistance Features:

N/A - Basic motorcycle design.

Connectivity

Connectivity Options:

Instrumentation

Dashboard Features:

Basic instrumentation typically includes a speedometer (if equipped), odometer, and indicator lights.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Refer to manual for specific mileage or time intervals (e.g., every 1000 km or 6 months typical).

Air Filter Cleaning:

Refer to manual for specific intervals based on riding conditions (e.g., every 500 km or as needed).

Spark Plug Inspection:

Refer to manual for specific intervals (e.g., every 1000 km typical).

Brake Fluid Change:

Refer to manual for recommended intervals (e.g., every 2 years).

Fluid Specifications

Engine Oil Spec:

Yamalube 4 or equivalent SAE 10W-30 API SG or higher motorcycle oil.

Transmission Oil Spec:

Yamaha Gear Oil or equivalent SAE 80 API GL-4.

Brake Fluid Spec:

DOT 3 or DOT 4 (refer to manual for exact specification).

Known Issues

Common Wear Items:

Clutch plates, brake pads, tires, and sprockets are common wear items requiring regular inspection and replacement.

Carburetor Cleaning:

Carburetors can become clogged with debris or fuel varnish over time, requiring periodic cleaning and adjustment.

Suspension Seals:

Fork seals may eventually leak, requiring replacement to prevent oil loss and maintain damping performance.

📚 Vehicle History

Brand Heritage

Brand History:

Yamaha Motor Company is a globally recognized leader in motorcycles, musical instruments, and marine products, known for innovation and quality since its founding in 1955.

Model Evolution

Ttr Series:

The TTR series represents Yamaha's line of trail-ready recreational off-road motorcycles, designed for ease of use and durability.

Ttr90 Positioning:

The TTR 90 was positioned as an entry-level trail bike, ideal for younger riders or beginners transitioning to off-road riding.

Production

Production Period:

Yamaha TTR 90 models were produced for several years, with this manual covering the 2004-2006 model years.

Manufacturing Location:

Typically manufactured in Japan or by Yamaha's international partners.

🏆 Awards & Recognition

Recognitions

Awards And Recognition:

While specific awards for the TTR 90 may not be widely documented, Yamaha's TTR line consistently receives positive reviews for its reliability and suitability for its intended purpose.

Ratings

Owner Satisfaction:

Generally high owner satisfaction for its class due to ease of use and durability.

Certifications

Certification Standards:

Complies with relevant emissions and safety standards for off-road vehicles in its production markets.