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Yamaha TTR125 TT R125 Complete Workshop Repair Manual 2001

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🏷️ Basic Information Identification Make: Yamaha Model: TTR125 Model Variant: TT-R125 Year: 2001 Codes Platform Code: 4FU Engine Code Prefix: 5HP 👋 Introduction Market Position Segment: Entry-level to intermediate off-road/trail...
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类型: Motorcycle
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斯库: 380549
Yamaha TTR125 TT R125 Complete Workshop Repair Manual 2001
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TTR125
Model Variant:
TT-R125
Year:
2001
Codes
Platform Code:
4FU
Engine Code Prefix:
5HP
👋 Introduction
Market Position
Segment:
Entry-level to intermediate off-road/trail motorcycle
Target Audience:
Novice riders, trail enthusiasts, young riders, recreational users
Competitive Analysis
Key Competitors:
Honda CRF100F/CRF125F, Kawasaki KLX125, Suzuki DR-Z125
Yamaha Advantage:
Reliable air-cooled engine, user-friendly power delivery, robust chassis
Key Features
Engine Type:
Air-cooled, 4-stroke, SOHC
Transmission:
5-speed constant mesh
Suspension Frontend:
Telescopic forks
Suspension Rear:
Monoshock with adjustable preload
Brakes:
Front disc, Rear drum
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Workshop Repair and Service
Diagnostic Coverage:
Extensive troubleshooting and diagnostic procedures
Page Count
Estimated Pages:
300+
Manual Type
Type:
Workshop Repair Manual
Purpose:
DIY repairs and professional servicing
Language
Language:
English
Format
Format:
Digital Download (PDF compatible)
Device Compatibility:
All PCs, MACs, Tablets & Smartphones
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, cylinder head, piston, crankshaft, camshaft, valve train, timing
Fuel System:
Carburetor (Mikuni VM series typical), fuel tank, fuel lines, fuel pump (if applicable)
Ignition System:
CDI ignition, spark plug, coil, stator, wiring
Lubrication System:
Oil pump, oil filter, oil passages, oil change procedures
Cooling System:
Air-cooled engine design, cylinder fins, heat dissipation
Transmission Drivetrain:
Clutch operation, gear selection, gearbox disassembly and assembly, final drive chain maintenance
Suspension Front:
Telescopic front fork service, oil levels, seals, spring rates, adjustment procedures
Suspension Rear:
Monoshock rear suspension, linkage maintenance, shock absorber service, adjustments
Brakes Front:
Disc brake system, caliper service, pad replacement, rotor inspection, hydraulic system bleeding
Brakes Rear:
Drum brake system, shoe replacement, adjustment, inspection
Wheels Tires:
Wheel bearing service, spoke tension adjustment, tire pressure recommendations, wheel removal/installation
Electrical System:
Lighting, horn, battery, charging system, wiring diagrams, component testing
Chassis Frame:
Frame inspection, steering head bearing service, swingarm lubrication and inspection
Bodywork Controls:
Handlebar, levers, pedals, seat, fenders, plastics, decals
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, chain adjustments, lubrication points
Troubleshooting:
Systematic diagnostic guides for common and uncommon issues, symptom-based problem solving
Repair Rebuild:
Complete step-by-step disassembly, inspection, repair, and reassembly of all major components
Adjustments:
Carburetor tuning, valve clearance adjustment, brake adjustments, clutch lever adjustment
Wiring Diagrams:
Detailed electrical system schematics for easy fault finding
Technical Depth
Depth Level:
Comprehensive Professional Workshop Manual
Diagnostic Tools:
Information on necessary tools and equipment for diagnostics and repair
Torque Specifications:
Precise torque values for all critical fasteners
Clearances:
Engine component clearances (piston-to-cylinder, valve-to-rocker arm, etc.)
Part Identification:
Identification of all parts with diagrams and part numbers where applicable
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Fully searchable text for quick information retrieval
Printability:
Printable pages for workshop use
Print Quality
Image Resolution:
High-resolution images and diagrams
Layout:
Clear, well-organized layout with easy-to-follow instructions
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, SOHC
Displacement:
124 cc
Bore X Stroke:
54 mm x 54.5 mm
Compression Ratio:
9.5:1
Valve Clearance Intake:
0.04 - 0.08 mm (Cold)
Valve Clearance Exhaust:
0.06 - 0.10 mm (Cold)
Performance
Horsepower Est:
~10-12 HP (at ~8000 RPM)
Torque Est:
~8-9 lb-ft (at ~6000 RPM)
Fuel System
Carburetor Type:
Mikuni VM20SS (typical, may vary)
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Fuel Tank Capacity:
2.4 L (0.6 US gal)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multiple disc
Final Drive:
Chain drive (520 pitch)
Features
Gear Ratios Primary:
18/68 (1:3.78)
Gear Ratios Transmission:
1st: 3.000 (30/10), 2nd: 1.933 (29/15), 3rd: 1.350 (27/20), 4th: 1.000 (25/25), 5th: 0.850 (17/20)
Transmission Oil Type:
Yamalube 4 (or equivalent API SE, SF or SG classification) SAE 10W-40
Transmission Oil Capacity:
1.0 L (1.1 US qt)
📐 Dimensions
Exterior
Length:
1830 mm (72.0 in)
Width:
765 mm (30.1 in)
Height:
1080 mm (42.5 in)
Wheelbase:
1255 mm (49.4 in)
Ground Clearance:
285 mm (11.2 in)
Seat Height:
805 mm (31.7 in)
Weights
Dry Weight:
82 kg (181 lbs)
Wet Weight Est:
87 kg (192 lbs)
Front Tire Size:
70/100-19M/C 42P
Rear Tire Size:
90/100-16M/C 51P
Front Tire Pressure:
25 psi (175 kPa)
Rear Tire Pressure:
28 psi (195 kPa)
🛡️ Safety Features
Ratings
Safety Features:
Designed for off-road use; no active safety features like ABS or traction control
Active Features
ABS:
Not equipped
Traction Control:
Not equipped
Passive Features
Lighting:
Headlight, taillight/stoplight, front and rear turn signals (markets vary)
Horn:
Equipped
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic off-road motorcycle)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km (600 miles) or 6 months
Oil Filter Replacement:
At every oil change (internal screen type)
Air Filter Cleaning:
Every 500 km (300 miles) or 3 months; replace annually
Spark Plug Inspection:
Every 1000 km (600 miles)
Valve Clearance Check:
Every 3000 km (1800 miles) or 12 months
Chain Lubrication Adjustment:
Every 500 km (300 miles) or after washing/riding in wet conditions
Fluid Specifications
Engine Oil:
Yamalube 4 (SAE 10W-40, API SE, SF or SG)
Brake Fluid:
DOT 3 or DOT 4 conforming to FMVSS 116
Fork Oil Type:
Yamaha Fork Oil (or SAE 10W equivalent)
Fork Oil Capacity Per Leg:
260 ml (0.27 US qt)
Known Issues
Carburetor Cleaning:
Common for fuel jets to clog with prolonged storage or dirty fuel, requiring periodic cleaning and proper fuel stabilizer use.
Chain Tension:
Proper chain tension is crucial for drivetrain longevity; frequent checks and adjustments are recommended.
Fork Seals:
Like many off-road bikes, fork seals can wear over time due to dust and debris, potentially leading to leaks.
Rear Shock Adjustment:
The rear shock's preload adjustment can be crucial for rider comfort and handling depending on terrain and rider weight.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company, founded in 1955, has a long and distinguished history in motorcycle manufacturing, renowned for innovation and performance across various disciplines.
Model Evolution
Ttr Series:
The TTR line represents Yamaha's durable and user-friendly off-road motorcycles, catering to recreational riders and aspiring racers.
Ttr125 Introduction:
The TTR125 was introduced as a successor to smaller-displacement trail bikes, offering a larger engine and more robust chassis, available in both standard and electric-start (TTR125E) variants, as well as a Big Wheel version.
Production
Manufacturing Location:
Primarily Japan
Production Years:
The TTR125 model line has been in continuous production since its introduction, with updates and variations over the years.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The TTR125 is widely recognized for its reliability, ease of use, and value for money in its class, making it a popular choice for entry-level off-road riding.
Ratings
User Reviews:
Consistently receives positive user reviews for durability and suitability for its intended purpose.
Certifications
Emissions Compliance:
Designed to meet relevant emissions standards for its model year and market of sale.
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