Yamaha TTR125 TT R125 Complete Workshop Repair Manual 2006

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🏷️ Basic Information Identification Make: Yamaha Model: TTR125 Model Variant: TT-R125 Year: 2006 👋 Introduction Market Position Target Audience: DIY enthusiasts, home mechanics, and aspiring technicians looking to maintain and...

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类型: Motorcycle

斯库: 380548

标签: 2006 Motorcycle Motorcycles TT Models TT R125 TTR125 Yamaha

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

TTR125

Model Variant:

TT-R125

Year:

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts, home mechanics, and aspiring technicians looking to maintain and repair their Yamaha TTR125.

Value Proposition:

Empowers owners to perform their own maintenance and repairs, saving significant costs on dealership labor.

Competitive Analysis

Comparison To Alternatives:

Offers in-depth coverage typically found in factory service manuals, often surpassing the detail of owner's manuals or generic repair guides.

Key Features

Ease Of Use:

Structured to make repairs accessible and understandable for users of varying skill levels.

Update Status:

New & Updated for compatibility with modern devices and potentially enhanced content.

📋 Manual Details

Coverage Areas

Engine:

Transmission:

Chassis:

Electrical System:

Suspension:

Brakes:

Fuel System:

Cooling System:

Exhaust System:

Bodywork:

Troubleshooting:

Maintenance:

Specifications:

Page Count

Estimated Pages:

High (Likely 300-500+ pages for a complete workshop manual)

Manual Type

Type:

Complete Workshop Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF/eBook)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, inspection, repair, and reassembly procedures for the TTR125's 124cc air-cooled four-stroke engine.

Engine Top End:

Cylinder head, valve train, camshaft, piston, cylinder, and related components.

Engine Bottom End:

Crankshaft, connecting rod, bearings, seals, and crankcase assembly.

Fuel Delivery:

Carburetor overhaul, adjustment, fuel tank, fuel lines, and fuel filter.

Ignition System:

CDI ignition system, stator, ignition coil, spark plug, and wiring.

Lubrication System:

Oil pump, oil filter, oil passages, and oil specifications.

Cooling System:

Air-cooled design, but includes procedures for ensuring proper airflow and engine temperature management.

Transmission And Drivetrain:

Gearbox overhaul, clutch operation and adjustment, chain and sprocket maintenance.

Suspension Front:

Telescopic front fork disassembly, seal replacement, oil levels, and adjustment.

Suspension Rear:

Monoshock rear suspension, linkage maintenance, shock absorber service, and adjustment.

Braking System Front:

Front disc brake caliper overhaul, hydraulic system bleeding, pad replacement, and rotor inspection.

Braking System Rear:

Rear drum brake inspection, adjustment, and shoe replacement (if applicable to specific TTR125 variants).

Wheels And Tires:

Wheel bearing maintenance, spoke tensioning, tire pressure recommendations, and tire replacement.

Electrical System Components:

Lighting system, battery maintenance, fuses, switches, and wiring diagrams.

Frame And Bodywork:

Frame inspection, plastics removal and installation, seat, fuel tank, and fender procedures.

Procedures Included

Routine Maintenance:

Oil changes, air filter cleaning/replacement, spark plug checks, chain lubrication and adjustment, brake adjustments, and general inspections.

Troubleshooting Guides:

Diagnostic charts and procedures for identifying and resolving common mechanical and electrical issues.

Engine Rebuild:

Detailed step-by-step instructions for complete engine overhauls, including piston ring replacement, valve lapping, and bearing replacement.

Suspension Service:

Front fork seal replacement, rear shock absorber servicing, and linkage bearing lubrication.

Brake System Service:

Brake fluid bleeding, pad/shoe replacement, caliper/drum servicing, and lever/pedal adjustments.

Carburetor Tuning:

Jetting adjustments, idle speed setting, and carburetor cleaning procedures for optimal performance.

Electrical Diagnostics:

Troubleshooting electrical faults using wiring diagrams and diagnostic steps.

Clutch Adjustment And Repair:

Cable adjustment and clutch pack inspection/replacement.

Wheel Truing:

Spoke tensioning and wheel alignment procedures.

Technical Depth

Depth:

Comprehensive; covers everything from basic maintenance to complete engine and chassis rebuilds.

Diagnostic Capability:

High; includes detailed troubleshooting sections to identify root causes of issues.

Diagrams And Illustrations:

Extensive; typically includes detailed exploded views, wiring diagrams, and step-by-step illustrations.

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Compatibility:

All PCs, Macs, Tablets, and Smartphones (as advertised)

Searchability:

Likely searchable text, allowing for quick information retrieval.

Print Quality

Quality:

Professional quality, designed for clarity and readability.

Resolution:

High resolution for clear images and diagrams.

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Type:

Four-stroke, SOHC, Air-cooled

Displacement:

124cc

Bore X Stroke:

Specifications available in the manual.

Compression Ratio:

Specifications available in the manual.

Performance

Horsepower:

Varies by specific TTR125 model/trim, typical range 9-11 HP. Precise figures in manual.

Torque:

Varies by specific TTR125 model/trim. Precise figures in manual.

Fuel System

Carburetor Type:

Likely a Mikuni VM series or similar single-barrel carburetor. Specific model in manual.

Fuel Capacity:

Typically around 1.5 gallons (5.7 liters). Exact capacity in manual.

🔧 Transmission

Standard

Type:

Constant-mesh 5-speed transmission

Optional

Type:

N/A (Standard for TTR125)

Features

Clutch Type:

Wet, multi-plate

Final Drive:

Chain drive

📐 Dimensions

Exterior

Overall Length:

Specifications vary slightly by TTR125 variant. Detailed in manual.

Overall Width:

Specifications vary slightly by TTR125 variant. Detailed in manual.

Overall Height:

Specifications vary slightly by TTR125 variant. Detailed in manual.

Wheelbase:

Specifications vary slightly by TTR125 variant. Detailed in manual.

Weights

Wet Weight:

Typically around 200-220 lbs (90-100 kg). Precise figures in manual.

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Off-road motorcycle)

Active Features

Brakes:

Front disc, Rear drum (typical configuration). Manual details performance and maintenance.

Lighting:

Headlight, taillight/brake light. Manual covers electrical system and bulb replacement.

Passive Features

Frame Construction:

Steel semi-double cradle frame. Manual covers inspection and repair.

Handguards:

Optional or standard depending on specific TTR125 sub-model. Manual may cover installation.

💡 Technology Features

Infotainment

Features:

N/A (Basic off-road motorcycle)

Driver Assistance

Features:

N/A (Basic off-road motorcycle)

Connectivity

Features:

N/A (Basic off-road motorcycle)

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 1000-1500 km or 6-12 months. Refer to manual for precise interval and severe use recommendations.

Air Filter Cleaning:

Recommended every few rides or monthly, depending on operating conditions. Manual details cleaning/replacement.

Spark Plug Check:

Inspect at regular intervals, replace as needed. Manual provides gap specifications and replacement procedures.

Chain Maintenance:

Lubricate and adjust chain tension every 500 km or as needed. Manual provides tension specifications.

Fluid Specifications

Engine Oil:

Yamaha recommends Yamalube or equivalent SAE 10W-40 API SG or higher. Manual lists exact specifications and capacity.

Fork Oil:

Specific viscosity and quantity required for front forks. Manual will specify (e.g., SAE 10W).

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid. Manual specifies type and bleeding procedure.

Known Issues

Carburetor Clogging:

Common on older bikes if fuel sits, leading to starting issues or poor running. Manual covers cleaning and rebuild.

Suspension Seal Leaks:

Front fork seals can degrade over time, leading to oil leaks. Manual details seal replacement.

Clutch Cable Adjustment:

May require periodic adjustment for optimal clutch engagement. Manual provides adjustment procedure.

Chain Wear:

Regular lubrication and adjustment extends chain life. Manual outlines wear checks.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Company, a global leader in motorcycle manufacturing with a long history of innovation and performance.

Model Evolution

Ttr Series Origin:

The TTR line is Yamaha's popular range of off-road recreational and competition motorcycles, known for their durability and ease of use.

Ttr125 Development:

Introduced as a user-friendly, entry-level to intermediate off-road bike, offering a balance of performance and manageability.

Production

Manufacturing Location:

Yamaha motorcycles are manufactured globally, often in Japan, Indonesia, or other key markets. Specifics for 2006 TTR125 can vary.

🏆 Awards & Recognition

Recognitions

Market Reputation:

The TTR125 series has consistently been well-regarded for its reliability, affordability, and suitability for younger riders and recreational trail riding.