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Yamaha TZR125 1987-1993 Workshop Repair Service Manual

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This manual covers the TZR125, produced between 1987 and 1993. Known for its sporty 2-stroke performance and agile handling, the TZR125 was a popular choice for enthusiasts and riders seeking...
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类型: Motorcycle
厂商:
Yamaha
斯库: 55162
标签: 1987 1988 1989 1990 1991 1992 1993 Marine Motorcycle Sterndrive TZR125 Yamaha
Yamaha TZR125 1987-1993 Workshop Repair Service ManualYamaha TZR125 1987-1993 Workshop Repair Service ManualYamaha TZR125 1987-1993 Workshop Repair Service Manual
This manual covers the TZR125, produced between 1987 and 1993. Known for its sporty 2-stroke performance and agile handling, the TZR125 was a popular choice for enthusiasts and riders seeking a lightweight, performance-oriented motorcycle. This model features a liquid-cooled, 2-stroke engine with reed valve induction, a 6-speed transmission, and a wet, multi-disc clutch, embodying the engineering prowess known in the sportbike segment. Its racing-inspired styling and dynamic capabilities made it a standout in its class during its manufacturing era. This comprehensive workshop repair service manual, written in English, is designed for owners, DIY mechanics, and professional technicians. It provides detailed information on all aspects of the TZR125, including routine maintenance, complete engine and transmission rebuilds, fuel system overhauls, electrical system diagnostics, brake and suspension servicing, and chassis maintenance. The manual also includes troubleshooting guides for common issues, technical specifications, torque values, fluid recommendations, and clear, detailed illustrations to ensure accurate and efficient repair and maintenance procedures for all TZR125 variants produced from 1987 to 1993.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TZR125
Model Code:
TZR125
Generation
Production Years:
1987-1993
Codes
Engine Code General:
2RH
👋 Introduction
Market Position
Target Audience:
Enthusiasts, DIY mechanics, professional motorcycle technicians.
Competitive Analysis
Value Proposition:
Provides professional-level repair and maintenance guidance, saving owners time and money compared to dealership service.
Key Features
Illustrations:
Clear and detailed illustrations and diagrams for each procedure.
Specifications:
Complete technical specifications, including torque values, fluid types, and clearances.
Accessibility:
Instant download and digital format for immediate access and ease of use.
📋 Manual Details
Coverage Areas
Covered Years:
1987, 1988, 1989, 1990, 1991, 1992, 1993
Model Variants Covered:
All TZR125 variants within the specified production years.
Page Count
Estimated Page Count:
Refer to manual for exact count (typically 200-400 pages for comprehensive workshop manuals).
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, tuning, and troubleshooting.
Transmission:
Gearbox inspection, repair, and clutch service.
Fuel System:
Carburetor overhaul, fuel tank and pump maintenance.
Cooling System:
Radiator, fan, thermostat, and coolant flow diagnostics.
Electrical System:
Wiring diagrams, ignition system, charging system, lighting, and starter motor.
Brakes:
Brake caliper overhaul, disc inspection, hydraulic system bleeding, and pad replacement.
Suspension:
Front fork service, rear shock absorber maintenance, and linkage lubrication.
Chassis:
Frame inspection, steering head bearing service, and swingarm maintenance.
Bodywork:
Fairing removal/installation, seat service, and panel alignment.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug checks.
Troubleshooting:
Diagnostic procedures for common starting, running, and electrical issues.
Rebuilds:
Detailed instructions for engine and transmission rebuilds.
Adjustments:
Carburetor synchronization, valve clearance adjustments (if applicable for 2-stroke), brake lever adjustments.
Installation:
Guidance on installing specific components and accessories.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine rebuilds and advanced diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (standard for good quality PDFs)
Print Quality
Printability:
Printable sections or full manual
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, reed valve induction
Displacement:
124 cc (approx.)
Bore X Stroke:
Refer to manual for exact specifications (e.g., 56.5 mm x 47.4 mm).
Compression Ratio:
Refer to manual for exact specifications.
Performance
Horsepower Output:
Refer to manual for specific year/market output (typically in the 20-30 HP range).
Torque Output:
Refer to manual for specific year/market torque figures.
Fuel System
Carburetor Type:
Mikuni VM series (specific model varies by year/market, e.g., VM26SS).
Fuel Type:
Unleaded gasoline
Oil Mixing:
Pre-mix or Autolube system (check manual for specific model designation).
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch Type:
Wet, multiple disc
Features
Gearbox Inspection:
Detailed procedures for inspecting gears, shift forks, and drum.
📐 Dimensions
Exterior
Overall Length:
Refer to manual for specific year.
Overall Width:
Refer to manual for specific year.
Overall Height:
Refer to manual for specific year.
Weights
Dry Weight:
Refer to manual for specific year (typically around 120-130 kg).
Wet Weight:
Refer to manual for specific year.
🛡️ Safety Features
Ratings
Safety Compliance:
Designed to meet relevant safety standards for its era.
Active Features
Braking System:
Front disc brake, Rear drum brake (standard configurations, may vary).
Suspension Stability:
Front telescopic forks and rear Monocross suspension for stability.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, tachometer, and indicator lights.
Driver Assistance
ABS:
Not equipped (ABS was not common on this class of motorcycle during this era).
Connectivity
Usb Charging:
Not equipped.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for recommended intervals (typically every 3,000-5,000 km or annually).
Spark Plug Replacement:
Refer to manual for recommended intervals (e.g., every 6,000-10,000 km).
Chain Lubrication Adjustment:
Recommended every 500-1000 km or after riding in wet conditions.
Fluid Specifications
Engine Oil Type:
Refer to manual; typically a high-quality 2-stroke motorcycle oil for autolube or pre-mix.
Coolant Type:
Ethylene glycol-based coolant (refer to manual for specific mixture ratio).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for exact specification).
Known Issues
Common Wear Items:
Piston rings, clutch plates, reed valves, fork seals, and electrical connections.
Carburetor Performance:
Can be sensitive to altitude and temperature; requires proper tuning.
2-Stroke Engine Care:
Proper oil/fuel mixture and avoiding prolonged idling are crucial for longevity.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, a global leader in motorcycles and musical instruments.
Model Evolution
Tzr Lineage:
Part of Yamaha's TZR series, known for its sporty 2-stroke performance and racing-inspired styling.
Production
Manufacturing Era:
The late 1980s and early 1990s were a peak time for innovative 125cc 2-stroke sportbikes.
🏆 Awards & Recognition
Recognitions
Performance Reputation:
The TZR125 was widely recognized for its agile handling and sporty 2-stroke performance in its class.
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