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2004 Yamaha V STAR 1100 SILVERADO Classic Motorcycle Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: V STAR 1100 SILVERADO Classic Year: 2004 Sub Model: Silverado Classic Vehicle Type: Motorcycle Codes Vin Decoder Notes: VIN typically starts with 'JY'...
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类型: Motorcycle
厂商:
斯库: 563327
2004 Yamaha V STAR 1100 SILVERADO Classic Motorcycle Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
V STAR 1100 SILVERADO Classic
Year:
2004
Sub Model:
Silverado Classic
Vehicle Type:
Motorcycle
Codes
Vin Decoder Notes:
VIN typically starts with 'JY' followed by model-specific characters. Refer to manual for detailed VIN structure.
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Riders seeking a comfortable, reliable, and stylish cruiser for touring and general riding.
Competitive Analysis
Key Competitors:
Honda Shadow 1100, Kawasaki Vulcan 1000/1500, Suzuki Intruder 1400/1500, Harley-Davidson Sportster/Dyna models.
Key Features
Design Philosophy:
Classic American V-twin cruiser styling with Japanese engineering reliability and refinement.
Silverado Trim:
Adds touring amenities such as a windshield, passenger backrest, and saddlebags (standard on Silverado Classic).
📋 Manual Details
Coverage Areas
Major Components:
Engine, Transmission, Drivetrain, Chassis, Electrical System, Fuel System, Cooling System, Brakes, Suspension, Steering, Bodywork, Troubleshooting
Procedures Covered:
Routine Maintenance, Scheduled Service, Detailed Repair Procedures, Component Overhaul, Electrical Diagnostics, Carburetor Tuning, Suspension Adjustment, Brake System Service
Page Count
Estimated Pages:
Approximately 400-600 pages (typical for comprehensive motorcycle service manuals)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF) - searchable and printable
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, inspection, tuning, and troubleshooting for the 1063cc V-twin engine.
Transmission:
Gearbox operation, maintenance, disassembly, and reassembly of the 5-speed transmission.
Drivetrain:
Shaft drive system inspection, maintenance, and repair, including driveshaft, universal joint, and final drive.
Electrical System:
Wiring diagrams, component testing, ignition system, lighting, starter system, charging system, and battery service.
Fuel System:
Carburetor identification, disassembly, cleaning, adjustment (pilot screw, idle speed), and fuel tank/pump service.
Cooling System:
Air cooling system principles, fin cleaning, and engine temperature management.
Brakes:
Hydraulic front disc brake system, rear drum brake maintenance, bleeding procedures, pad/shoe replacement.
Suspension:
Front telescopic fork service, oil change, seal replacement, and rear shock absorber adjustment/replacement.
Steering:
Handlebar, steering stem bearing inspection, lubrication, and adjustment.
Bodywork:
Fender, fuel tank, seat, and other body panel removal, installation, and minor repair guidance.
Procedures Included
Troubleshooting:
Diagnostic charts and procedures for common and complex performance issues, electrical faults, and mechanical problems.
Rebuilds:
Detailed instructions for complete engine and transmission overhauls, including torque specifications and clearances.
Adjustments:
Carburetor synchronization, clutch adjustment, brake lever free play, and suspension pre-load settings.
Technical Depth
Diagnostic Level:
Advanced diagnostic procedures for electrical systems, including voltage drop tests and signal tracing.
Rebuild Detail:
Comprehensive step-by-step instructions for complete engine and component rebuilds, including critical measurements and tolerances.
Special Tools:
Identification and usage of specialized tools required for specific maintenance and repair tasks.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Full text searchable PDF for quick information retrieval.
Printability:
Printable pages for workshop use.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, V-twin
Displacement:
1063cc
Bore X Stroke:
95.0 mm x 75.0 mm
Compression Ratio:
8.5:1
Valve Train:
SOHC, 2 valves per cylinder
Carburetion:
Dual Mikuni BSR CV carburetors, 37mm
Performance
Horsepower Estimated:
Approx. 61 HP @ 5,500 RPM
Torque Estimated:
Approx. 64 lb-ft @ 3,500 RPM
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
4.2 US gallons (16 liters)
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 20W-40 API SE, SF, or SG
Oil Capacity:
3.4 US quarts (3.2 liters) with filter change
🔧 Transmission
Standard
Type:
5-speed constant mesh
Clutch:
Wet, multiple-disc
Features
Final Drive:
Shaft drive
📐 Dimensions
Exterior
Overall Length:
96.1 inches (2440 mm)
Overall Width:
35.0 inches (890 mm)
Overall Height:
50.4 inches (1280 mm) (with windshield)
Seat Height:
28.5 inches (725 mm)
Ground Clearance:
5.3 inches (135 mm)
Weights
Dry Weight:
582 lbs (264 kg)
Wet Weight Estimated:
Approx. 630 lbs (286 kg)
Gross Vehicle Weight Rating Gvwr:
N/A (Motorcycle specific)
Wheelbase
Wheelbase:
64.0 inches (1625 mm)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycles are not subject to typical automotive crash test ratings (NHTSA, IIHS). Rider safety relies on design and rider skill.
Active Features
Braking System:
Dual front hydraulic disc brakes, rear drum brake.
Lighting:
Halogen headlight, taillight, brake light, turn signals.
Passive Features
Frame Construction:
Steel double-cradle frame designed for stability.
Fuel System Safety:
Pressurized fuel tank with vent system.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This model is focused on classic motorcycle design; no integrated infotainment system).
Driver Assistance
Rider Aids:
No electronic rider aids such as ABS or traction control.
Connectivity
Connectivity Features:
N/A (Basic motorcycle controls and instrumentation).
Instrumentation
Gauge Cluster:
Analog speedometer, tachometer, fuel gauge, odometer, trip meter, warning lights.
🔧 Maintenance
Service Intervals
First Service:
Typically 600 miles (1000 km) - oil change, filter check, chain adjustment (if applicable), general inspection.
Subsequent Oil Change:
Every 3,000 miles (5,000 km) or 6 months, whichever comes first.
Air Filter Cleaning:
Check every 3,000 miles (5,000 km), clean/replace as needed (more frequent in dusty conditions).
Spark Plug Replacement:
Recommended every 6,000 - 7,500 miles (10,000 - 12,000 km).
Brake Fluid Flush:
Recommended every 2 years, regardless of mileage.
Fork Oil Change:
Recommended every 12,000 miles (20,000 km) or as per manual service schedule.
Fluid Specifications
Engine Oil Viscosity:
SAE 20W-40
Engine Oil Standard:
API SE, SF, or SG
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid (FMVSS No. 116 DOT 4)
Fork Oil Type:
Yamaha Fork Oil 10W (or equivalent)
Known Issues
Carburetor Icing:
Can occur in cold, humid conditions. Manual covers troubleshooting and potential modifications.
Shaft Drive Maintenance:
Requires periodic inspection and lubrication of universal joints and final drive oil.
Clutch Cable Adjustment:
Regular adjustment may be needed for optimal clutch engagement.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha has a long-standing reputation for innovation, performance, and reliability in the motorcycle industry, dating back to the mid-1950s.
Model Evolution
V Star Lineage:
The V Star line is Yamaha's popular cruiser series, known for its classic styling and V-twin engines. The 1100 models have been a staple, offering a balance of displacement and manageable size.
2004 Updates:
The 2004 model typically saw minor refinements. The Silverado Classic trim was established for enhanced touring comfort.
Production
Production Years:
The Yamaha V Star 1100 (XVS1100) was produced from 1999 to 2009.
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2004 model are not prominent, the V Star 1100 series is generally well-regarded for its value, comfort, and reliability in the cruiser market.
Ratings
Consumer Ratings:
Consistently receives positive consumer reviews for its ride quality, engine character, and classic styling.
Certifications
Emissions Standards:
Compliant with applicable emissions standards for the model year.
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