Segment:
Cruiser Motorcycle
Target Audience:
Owners seeking to perform their own maintenance, repairs, and customizations
Value Proposition:
Significant cost savings on labor and parts compared to dealership or professional mechanic services
Manual Benefit:
Empowers owners with the knowledge to keep their V Star 650 in optimal condition and troubleshoot issues effectively
Manual Advantage:
Provides detailed, step-by-step instructions and diagrams often found in factory service manuals
Years Covered:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009
Type:
Workshop Service and Repair Manual
Format:
Digital Download (PDF)
Engine:
Disassembly, assembly, inspection, tuning, lubrication, cooling system, fuel system (carburetion), ignition system, exhaust system
Transmission:
Clutch operation and adjustment, gearbox inspection and repair, final drive (shaft drive system)
Chassis:
Frame inspection, front fork (suspension) overhaul, rear shock absorber replacement, steering system maintenance
Brakes:
Front and rear brake system maintenance, hydraulic system bleeding, caliper and master cylinder overhaul, brake pad replacement
Electrical:
Wiring diagrams, lighting system, battery, starter motor, charging system (generator/alternator), ignition coils, sensors, instrument cluster troubleshooting
Fuel System:
Carburetor identification (Mikuni BST), disassembly, cleaning, adjustment, fuel tank and lines
Bodywork:
Fender removal and installation, seat maintenance, handlebar adjustment, cosmetic component replacement
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, chain adjustment (if applicable, though V-Star 650 is shaft drive), spark plug replacement, brake fluid flush, carburetor synchronization
Troubleshooting:
Diagnostic charts, common problems and their solutions, electrical system fault finding
Repair:
Component disassembly and reassembly, part replacement, engine rebuild procedures, suspension repairs
Technical Specifications:
Torque specifications for all fasteners, engine valve clearances, ignition timing (if adjustable), fluid capacities, electrical specifications
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
Engine Type:
Air-cooled, 4-stroke, SOHC, V-twin
Displacement:
649 cc (39.6 cubic inches)
Bore X Stroke:
75.0 mm x 73.0 mm (2.95 in x 2.87 in)
Carburetion:
Two Mikuni BST37 carburetors
Ignition:
TCI (Transistor Controlled Ignition)
Horsepower Approx:
41 hp @ 6,500 rpm (specifications may vary slightly by year and tuning)
Torque Approx:
37 ft-lbs @ 3,500 rpm (specifications may vary slightly by year and tuning)
Fuel Capacity:
4.2 US gallons (16 liters)
Fuel Type:
Unleaded gasoline (minimum 86 octane rating recommended)
Crash Safety:
N/A (Motorcycle safety ratings are not typically standardized or published in the same way as automobiles)
Braking System:
Front: Hydraulic disc; Rear: Drum brake (some later models may have disc option)
Lighting:
Halogen headlight, LED taillight, turn signals
Frame Construction:
Steel tubular frame
Oil Change:
Every 3,000-4,000 miles or 6 months (refer to manual for specific intervals based on usage)
Spark Plug Replacement:
Every 10,000-12,000 miles
Air Filter Cleaning/Replacement:
Inspect every 3,000 miles, clean/replace as needed
Brake Fluid Flush:
Every 2 years or as recommended by manual
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 20W-40 API SG or higher
Engine Oil Capacity:
Approximately 2.4 liters (2.5 US qt) with filter change
Final Drive Oil Type:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4
Final Drive Oil Capacity:
Approximately 0.25 liters (0.26 US qt)
Common Wear Items:
Brake pads, tires, fork seals, clutch plates (with high mileage)
Carburetor Idling:
Occasional idle speed adjustment may be needed due to minor fuel delivery variations
Shaft Drive Maintenance:
Regular inspection of shaft drive boot and proper lubrication intervals are crucial
Manufacturer:
Yamaha Motor Corporation
Heritage Focus:
Known for innovation, performance, and reliability across a wide range of powersports vehicles
Design Philosophy:
Classic cruiser styling with modern V-twin power and reliability
Key Updates During Coverage:
Minor cosmetic tweaks, potential carburetor tuning adjustments for emissions compliance across model years
Manufacturing Location:
Japan (primarily)
Lifespan Of Generation:
1998-2009 (for this specific service manual coverage)
Model Reputation:
Praised for its comfortable ride, classic styling, and reliability, making it a popular choice in its segment
Consumer Reviews:
Consistently receives positive reviews for its approachable power and cruising comfort
Manufacturing Standards:
Manufactured under Yamaha's stringent quality control processes
