Target Audience:
Yamaha V Star 650 Classic owners seeking to perform maintenance and repairs themselves.
Value Proposition:
Save money on dealership service costs by empowering owners with professional-grade repair information.
Advantage:
Comprehensive coverage for an extended model range (1998-2009) and detailed, up-to-date information.
Update Status:
New & Updated for all modern devices and operating systems.
Ease Of Use:
Designed to make repair jobs easy to do with clear instructions.
Model Years Covered:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009
Variant Coverage:
All Classic models
Estimated Page Count:
500+
Manual Type:
Service and Repair Manual
Digital Format:
Downloadable PDF
Device Compatibility:
PC, MAC, Tablets, Smartphones
Engine Mechanical:
Complete overhaul, disassembly, assembly, inspection, and adjustment of all engine components.
Engine Electrical:
Ignition system, charging system, starting system, wiring diagrams, troubleshooting.
Fuel System:
Carburetor disassembly, cleaning, adjustment, fuel pump, fuel lines, fuel tank inspection.
Transmission:
Gearbox inspection, disassembly, assembly, clutch operation, lubrication.
Drivetrain:
Shaft drive system inspection, maintenance, and repair.
Suspension:
Front fork service, rear shock absorber replacement, linkage maintenance.
Brakes:
Hydraulic brake system service, caliper maintenance, disc inspection, brake fluid replacement.
Electrical System:
Lighting, instrumentation, switches, relays, battery, fuses, detailed wiring diagrams.
Cooling System:
Radiator, coolant, hoses, thermostat inspection and replacement.
Exhaust System:
Muffler, exhaust pipes, gasket inspection and replacement.
Frame And Bodywork:
Frame inspection, body panel removal and installation, fairing repair, seat maintenance.
Wheels And Tires:
Tire pressure, tread wear, wheel balancing, spoke tension adjustment (if applicable).
Steering:
Handlebar, steering stem, bearing inspection and lubrication.
Scheduled Maintenance:
Oil changes, filter replacements, spark plug maintenance, chain/belt adjustment, lubrication points.
Troubleshooting:
Diagnostic charts, problem identification, and solutions for various issues.
Repair Procedures:
Step-by-step instructions for major and minor repairs.
Disassembly Assembly:
Detailed guidance on taking apart and reassembling all vehicle systems.
Torque Specifications:
Precise torque values for all critical fasteners.
Wiring Diagrams:
Comprehensive and easy-to-read electrical schematics.
Special Tools:
Identification of any specialized tools required for specific tasks.
Depth Of Coverage:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts.
Diagnostic Capabilities:
Detailed troubleshooting guides for electrical and mechanical problems.
Rebuild Instructions:
In-depth instructions for complete engine and transmission rebuilds.
Engine Type:
Air-cooled, 4-stroke, SOHC, V-twin
Displacement:
649 cc (39.6 cu. in.)
Bore X Stroke:
76.0 mm x 71.0 mm (3.0 in x 2.8 in)
Horsepower:
Approx. 40 hp @ 6,000 RPM (varies slightly by year/market)
Torque:
Approx. 37.6 lb-ft @ 3,500 RPM (varies slightly by year/market)
Carburetion:
Dual Mikuni BSR32 carburetors
Fuel Capacity:
4.1 US gallons (15.5 L)
Ignition System:
Digital TCI (Transistor Controlled Ignition)
Oil Capacity:
3.2 US qt (3.0 L) with filter change
Oil Type Specification:
Yamalube 4 or equivalent, API SG or higher, SAE 20W-40 recommended (check manual for specific climate recommendations)
Engine Oil Change:
Every 3,000 miles (5,000 km) or 6 months, whichever comes first.
Oil Filter Change:
Every 3,000 miles (5,000 km) or 6 months, at each oil change.
Spark Plug Inspection:
Every 6,000 miles (10,000 km).
Air Filter Cleaning:
Every 6,000 miles (10,000 km) or as needed based on conditions.
Brake Fluid Flush:
Every 2 years or 12,000 miles (20,000 km).
Shaft Drive Oil Change:
Every 12,000 miles (20,000 km).
Engine Oil Specification:
Yamalube 4 or equivalent, API SG or higher, SAE 20W-40 (check manual for specific climate recommendations)
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid.
Shaft Drive Gear Oil:
Yamaha Hypoid Gear Oil or equivalent (SAE 80 GL-4).
Common Wear Items:
Tires, brake pads, clutch plates, fork seals due to mileage and typical use.
Potential Issues:
Carburetor synchronization and cleaning can be a common maintenance task. Valve adjustment may be required at higher mileage.
Importance:
Regular maintenance is crucial for optimal performance, longevity, and safety of the V Star 650 Classic.