Yamaha V Star 650 Custom Classic Silverado Motorcycle 1998-2014 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Yamaha Model: V Star 650 Sub Models: Custom, Classic, Silverado Model Years Covered: 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009,...
Classic cruiser styling with modern reliability and performance.
Customization Potential:
Designed with extensive aftermarket support for personalization.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive Service, Repair, and Workshop
Page Count
Estimated Pages:
800+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine disassembly, assembly, troubleshooting, overhaul; Transmission and drivetrain maintenance and repair; Clutch service; Final drive inspection and service.
Chassis:
Front fork and suspension overhaul; Rear shock absorber inspection and replacement; Frame and component inspection; Wheel and tire service; Brake system service (front and rear); Steering system maintenance and repair.
Electrical:
Ignition system diagnostics and repair; Starting system service; Charging system troubleshooting; Lighting system (headlights, taillights, turn signals, indicators) maintenance; Instrument panel and gauges; Wiring diagrams for all electrical components.
Fuel System:
Carburetor inspection, cleaning, and adjustment (for applicable models); Fuel pump and fuel filter service; Fuel tank and lines inspection and maintenance.
Body And Trim:
Body panel removal and installation; Seat service; Fender and tank mounting; Handlebar and control lever adjustment; Accessory installation guides.
Procedures Included
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain lubrication and adjustment, brake pad inspection and replacement, fluid level checks, battery maintenance.
Troubleshooting:
Diagnostic procedures for common problems, fault code interpretation (if applicable), step-by-step troubleshooting guides for engine, electrical, and mechanical issues.
Valve clearance adjustment, ignition timing (if applicable), carburetor synchronization and idle speed adjustment, brake lever and pedal free play adjustment.
Technical Depth
Depth:
In-depth, factory-level detail suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with clear, legible text and diagrams.
Print Quality
Printability:
Printable pages for workshop use.
Binding Type
Binding Description:
N/A (Downloadable PDF format).
Paper Type
Paper Description:
N/A (Digital format).
⚙️ Engine Specifications
Primary Engine
Configuration:
Air-cooled, V-twin, SOHC, 4-stroke
Displacement:
649 cc (39.6 cu. in.)
Bore X Stroke:
76.0 mm x 71.0 mm (3.0 in x 2.8 in)
Compression Ratio:
9.0:1
Performance
Horsepower:
Approx. 41-45 HP @ 6500 RPM (Varies by specific model year and tuning)
Torque:
Approx. 37-39 lb-ft @ 3500 RPM (Varies by specific model year and tuning)
Fuel System
Carburetion:
Dual Mikuni BSR32 carburetors (typical, some later models may vary or have EFI depending on market/specific variant, but manual focuses on carburetors).
Fuel Capacity:
4.1 US gal (15.5 L)
🔧 Transmission
Standard
Type:
Constant mesh 5-speed
Clutch:
Wet, multiple-disc
Features
Final Drive:
Shaft drive
📐 Dimensions
Exterior
Length:
Approx. 93.1 in (2365 mm) (Varies slightly by model variant)
Width:
Approx. 34.8 in (885 mm) (Varies slightly by model variant)
Height:
Approx. 44.7 in (1135 mm) (Varies slightly by model variant)
Wheelbase:
Approx. 64.6 in (1640 mm) (Varies slightly by model variant)
Weights
Dry Weight:
Approx. 423 lbs (192 kg) (Varies by model variant)
Wet Weight:
Approx. 463 lbs (210 kg) (Varies by model variant)
Seat Height:
Approx. 27.1 in (690 mm)
🛡️ Safety Features
Ratings
Safety Certifications:
Compliant with relevant motorcycle safety standards for its production era.
Active Features
Braking System:
Front: Hydraulic disc; Rear: Hydraulic disc (Some models may have drum rear initially, but disc became standard).
Halogen headlight, LED taillight and brake light, amber incandescent turn signals.
💡 Technology Features
Infotainment
Features:
Basic instrument cluster including speedometer, odometer, trip meter, neutral indicator, oil pressure warning lamp, and high beam indicator. No advanced infotainment systems.
Driver Assistance
Features:
No electronic driver assistance systems (e.g., ABS, traction control) are standard on this platform during its production run.
Connectivity
Features:
No Bluetooth, Wi-Fi, or smartphone integration.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 miles (5,000 km) or 6 months, whichever comes first.
Oil Filter Replacement:
Every 6,000 miles (10,000 km) or 12 months, coinciding with oil change.
Spark Plug Replacement:
Every 6,000 miles (10,000 km) or 12 months.
Air Filter Maintenance:
Inspect every 3,000 miles (5,000 km), clean or replace as needed.
Final Drive Oil Change:
Every 12,000 miles (20,000 km).
Valve Adjustment:
Every 12,000 miles (20,000 km).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 20W-40 API SG or higher.
Engine Oil Capacity:
3.4 US qt (3.2 L) without filter change; 3.7 US qt (3.5 L) with filter change.
Final Drive Oil Type:
Yamaha Hypoid Gear Oil SAE 80 API GL-4 or equivalent.
Final Drive Oil Capacity:
0.25 US qt (0.24 L).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Carburetor Cleaning:
Periodic cleaning of carburetors may be required due to fuel variations or ethanol content, leading to idle instability or hesitation.
Clutch Adjustment:
Cable adjustment may be necessary over time to maintain proper clutch engagement and prevent slippage.
Shaft Drive Maintenance:
Regular lubrication and inspection of the shaft drive system is crucial to prevent wear and ensure smooth operation.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company, a global leader in powersports, known for innovation and performance across motorcycles, marine products, and musical instruments.
Model Evolution
V Star Lineage:
Part of Yamaha's highly successful V Star line, known for its blend of classic styling and modern engineering. The 650cc V-twin engine has been a staple for its reliability and tractable power delivery.
Custom Classic Silverado Distinction:
Custom variants typically feature taller handlebars and a slimmer front tire; Classic variants emphasize a more traditional cruiser look with lower handlebars and wider front tires; Silverado models often include extra features like windscreen, studded seats, and saddlebags.
Production
Initial Release:
The V Star 650 platform debuted in 1998, succeeding the Virago 535 and XV750 models.
Production Period:
1998-2014 (for the specific engine/platform covered by this manual).
🏆 Awards & Recognition
Recognitions
Industry Perception:
Consistently recognized for its reliability, ease of maintenance, and value in the mid-size cruiser market.
Ratings
Long Term Reliability:
Generally receives high marks for mechanical longevity and overall dependability when properly maintained.