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Yamaha V Star 650 Custom Classic Silverado Motorcycle 1998-2014 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Yamaha Model: V Star 650 Sub Models: Custom, Classic, Silverado Model Years Covered: 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009,...
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类型: Motorcycle
厂商:
斯库: 477264
Yamaha V Star 650 Custom Classic Silverado Motorcycle 1998-2014 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
V Star 650
Sub Models:
Custom, Classic, Silverado
Model Years Covered:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014
Codes
Chassis Codes:
VM01, VM02, VM04, VM05, VM06, VM07, VM08, VM10, VM11, VM12, VM13, VM14
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle Segment
Target Audience:
Riders seeking a stylish, reliable, and customizable cruiser with a classic aesthetic.
Competitive Analysis
Key Competitors:
Honda Shadow series, Kawasaki Vulcan series, Suzuki Boulevard series, Harley-Davidson Sportster (entry-level models).
Key Features
Design Philosophy:
Classic cruiser styling with modern reliability and performance.
Customization Potential:
Designed with extensive aftermarket support for personalization.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive Service, Repair, and Workshop
Page Count
Estimated Pages:
800+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine disassembly, assembly, troubleshooting, overhaul; Transmission and drivetrain maintenance and repair; Clutch service; Final drive inspection and service.
Chassis:
Front fork and suspension overhaul; Rear shock absorber inspection and replacement; Frame and component inspection; Wheel and tire service; Brake system service (front and rear); Steering system maintenance and repair.
Electrical:
Ignition system diagnostics and repair; Starting system service; Charging system troubleshooting; Lighting system (headlights, taillights, turn signals, indicators) maintenance; Instrument panel and gauges; Wiring diagrams for all electrical components.
Fuel System:
Carburetor inspection, cleaning, and adjustment (for applicable models); Fuel pump and fuel filter service; Fuel tank and lines inspection and maintenance.
Body And Trim:
Body panel removal and installation; Seat service; Fender and tank mounting; Handlebar and control lever adjustment; Accessory installation guides.
Procedures Included
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain lubrication and adjustment, brake pad inspection and replacement, fluid level checks, battery maintenance.
Troubleshooting:
Diagnostic procedures for common problems, fault code interpretation (if applicable), step-by-step troubleshooting guides for engine, electrical, and mechanical issues.
Overhaul And Rebuild:
Complete engine rebuild procedures, transmission overhaul, carburetor rebuilding, suspension component rebuilds.
Technical Adjustments:
Valve clearance adjustment, ignition timing (if applicable), carburetor synchronization and idle speed adjustment, brake lever and pedal free play adjustment.
Technical Depth
Depth:
In-depth, factory-level detail suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with clear, legible text and diagrams.
Print Quality
Printability:
Printable pages for workshop use.
Binding Type
Binding Description:
N/A (Downloadable PDF format).
Paper Type
Paper Description:
N/A (Digital format).
⚙️ Engine Specifications
Primary Engine
Configuration:
Air-cooled, V-twin, SOHC, 4-stroke
Displacement:
649 cc (39.6 cu. in.)
Bore X Stroke:
76.0 mm x 71.0 mm (3.0 in x 2.8 in)
Compression Ratio:
9.0:1
Performance
Horsepower:
Approx. 41-45 HP @ 6500 RPM (Varies by specific model year and tuning)
Torque:
Approx. 37-39 lb-ft @ 3500 RPM (Varies by specific model year and tuning)
Fuel System
Carburetion:
Dual Mikuni BSR32 carburetors (typical, some later models may vary or have EFI depending on market/specific variant, but manual focuses on carburetors).
Fuel Capacity:
4.1 US gal (15.5 L)
🔧 Transmission
Standard
Type:
Constant mesh 5-speed
Clutch:
Wet, multiple-disc
Features
Final Drive:
Shaft drive
📐 Dimensions
Exterior
Length:
Approx. 93.1 in (2365 mm) (Varies slightly by model variant)
Width:
Approx. 34.8 in (885 mm) (Varies slightly by model variant)
Height:
Approx. 44.7 in (1135 mm) (Varies slightly by model variant)
Wheelbase:
Approx. 64.6 in (1640 mm) (Varies slightly by model variant)
Weights
Dry Weight:
Approx. 423 lbs (192 kg) (Varies by model variant)
Wet Weight:
Approx. 463 lbs (210 kg) (Varies by model variant)
Seat Height:
Approx. 27.1 in (690 mm)
🛡️ Safety Features
Ratings
Safety Certifications:
Compliant with relevant motorcycle safety standards for its production era.
Active Features
Braking System:
Front: Hydraulic disc; Rear: Hydraulic disc (Some models may have drum rear initially, but disc became standard).
Tire Specifications:
Front: MT90-16 M/C 72H; Rear: 170/80-15 M/C 83H (Typical, check manual for exact variations).
Passive Features
Lighting:
Halogen headlight, LED taillight and brake light, amber incandescent turn signals.
💡 Technology Features
Infotainment
Features:
Basic instrument cluster including speedometer, odometer, trip meter, neutral indicator, oil pressure warning lamp, and high beam indicator. No advanced infotainment systems.
Driver Assistance
Features:
No electronic driver assistance systems (e.g., ABS, traction control) are standard on this platform during its production run.
Connectivity
Features:
No Bluetooth, Wi-Fi, or smartphone integration.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 miles (5,000 km) or 6 months, whichever comes first.
Oil Filter Replacement:
Every 6,000 miles (10,000 km) or 12 months, coinciding with oil change.
Spark Plug Replacement:
Every 6,000 miles (10,000 km) or 12 months.
Air Filter Maintenance:
Inspect every 3,000 miles (5,000 km), clean or replace as needed.
Final Drive Oil Change:
Every 12,000 miles (20,000 km).
Valve Adjustment:
Every 12,000 miles (20,000 km).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 20W-40 API SG or higher.
Engine Oil Capacity:
3.4 US qt (3.2 L) without filter change; 3.7 US qt (3.5 L) with filter change.
Final Drive Oil Type:
Yamaha Hypoid Gear Oil SAE 80 API GL-4 or equivalent.
Final Drive Oil Capacity:
0.25 US qt (0.24 L).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Carburetor Cleaning:
Periodic cleaning of carburetors may be required due to fuel variations or ethanol content, leading to idle instability or hesitation.
Clutch Adjustment:
Cable adjustment may be necessary over time to maintain proper clutch engagement and prevent slippage.
Shaft Drive Maintenance:
Regular lubrication and inspection of the shaft drive system is crucial to prevent wear and ensure smooth operation.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company, a global leader in powersports, known for innovation and performance across motorcycles, marine products, and musical instruments.
Model Evolution
V Star Lineage:
Part of Yamaha's highly successful V Star line, known for its blend of classic styling and modern engineering. The 650cc V-twin engine has been a staple for its reliability and tractable power delivery.
Custom Classic Silverado Distinction:
Custom variants typically feature taller handlebars and a slimmer front tire; Classic variants emphasize a more traditional cruiser look with lower handlebars and wider front tires; Silverado models often include extra features like windscreen, studded seats, and saddlebags.
Production
Initial Release:
The V Star 650 platform debuted in 1998, succeeding the Virago 535 and XV750 models.
Production Period:
1998-2014 (for the specific engine/platform covered by this manual).
🏆 Awards & Recognition
Recognitions
Industry Perception:
Consistently recognized for its reliability, ease of maintenance, and value in the mid-size cruiser market.
Ratings
Long Term Reliability:
Generally receives high marks for mechanical longevity and overall dependability when properly maintained.
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