Production Years Covered:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
Sub Model Variants Covered:
Custom (XVS650C)
Segment:
Cruiser Motorcycle
Target Audience:
Riders seeking classic styling and reliable performance for cruising and general riding
Key Competitors:
Honda Shadow series, Kawasaki Vulcan series, Suzuki Boulevard series
Design Philosophy:
Classic V-twin cruiser aesthetics, emphasis on rider comfort and accessible performance
Manual Value Proposition:
Authoritative and comprehensive guide for DIY maintenance and repairs, empowering owners to maintain their motorcycles to factory standards.
Manual Type:
Factory Service Repair Workshop Manual
Coverage Scope:
Comprehensive for all repairs and servicing
Estimated Page Count:
Extensive (typically 400-700+ pages for this model range, precise count not provided but indicated as 'Complete')
Licensing:
No extra fees, No expiry dates
Digital Format:
Instant Download (Computer, Tablet, Smartphone compatible)
Engine Mechanical:
Complete engine disassembly, assembly, inspection, and repair procedures
Engine Fuel System:
Carburetor tuning, cleaning, rebuilding, fuel pump, fuel lines
Ignition System:
Ignition timing, spark plugs, coils, CDI unit testing and replacement
Transmission Drivetrain:
Clutch operation, transmission gear inspection, maintenance, and repair
Electrical System:
Wiring diagrams, starter system, charging system, lighting, fuses, relays, battery maintenance
Chassis Suspension:
Front fork assembly, rear shock absorber, swingarm maintenance and adjustment
Braking System:
Front and rear brake caliper service, brake pad replacement, brake fluid flush, master cylinder maintenance
Cooling System:
Air cooling system specifications and maintenance
Exhaust System:
Exhaust pipe inspection and replacement
Controls:
Throttle control, clutch lever, brake lever adjustment and maintenance
Wheels Tires:
Wheel bearing inspection, tire pressure recommendations, wheel balancing
Bodywork Frame:
Fender, fuel tank, seat, and frame inspection
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug service, air filter cleaning/replacement
Troubleshooting:
Detailed diagnostic procedures for common and uncommon issues
Repair Procedures:
Step-by-step instructions for component replacement and repair
Rebuilds:
Complete engine and transmission rebuild instructions
Adjustments:
Carburetor synchronization, clutch and throttle cable adjustments, suspension adjustments
Diagnostic Tools:
Information on specialized tools and diagnostic techniques
Torque Specifications:
Precise torque values for all fasteners and critical components
Clearances Tolerances:
Specifications for valve clearances, bearing tolerances, and other critical measurements
Wiring Diagrams:
Full color, detailed electrical system schematics
Special Tools:
Identification and usage instructions for Yamaha-specific and essential aftermarket tools
Engine Type:
Air-cooled, 4-stroke, SOHC, V-twin
Displacement:
649 cc (39.6 cu. in.)
Bore X Stroke:
71.0 mm x 83.0 mm
Valve Arrangement:
SOHC, 4 valves per cylinder (2 intake, 2 exhaust)
Horsepower Estimate:
Approximately 41.5 HP @ 6,000 RPM (This is an estimate based on historical data; exact figures can vary by year and region)
Torque Estimate:
Approximately 37.5 lb-ft @ 3,500 RPM (This is an estimate based on historical data; exact figures can vary by year and region)
Fuel Delivery:
Dual Mikuni carburetors (e.g., Mikuni BSR32)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approx. 4.2 US gal (16 L)
Overall Length:
Approx. 91.1 in (2,315 mm)
Overall Width:
Approx. 34.3 in (870 mm)
Overall Height:
Approx. 43.1 in (1,095 mm)
Wheelbase:
Approx. 63.4 in (1,610 mm)
Ground Clearance:
Approx. 5.7 in (145 mm)
Dry Weight Estimate:
Approx. 430 lbs (195 kg) (This is an estimate; actual weight may vary by specification)
Curb Weight Estimate:
Approx. 454 lbs (206 kg) (This is an estimate; actual weight may vary by specification)
Oil Change Interval:
Every 4,000 miles or 6 months (refer to manual for exact specifications)
Air Filter Service:
Inspect every 4,000 miles, clean or replace as needed
Spark Plug Replacement:
Recommended replacement every 12,000 miles (refer to manual for specific plug types)
Drive Shaft Oil:
Change every 12,000 miles or 12 months
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 20W-40 API SG or higher
Engine Oil Capacity:
2.40 US qt (2.3 L) without filter change; 2.60 US qt (2.5 L) with filter change
Final Drive Oil Type:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4
Common Wear Items:
Clutch plates, brake pads, fork seals, wheel bearings
Carburetor Idling:
Carburetors may require periodic adjustment or cleaning for consistent idling
Cooling System Notes:
While air-cooled, ensuring proper airflow and cleanliness of cooling fins is important for thermal management.
Manufacturer:
Yamaha Motor Company
Brand Focus:
Renowned for innovation, performance, and reliability across motorcycles, marine products, and musical instruments.
V Star Lineup Introduction:
The V Star line, known for its classic styling and V-twin engines, was introduced to appeal to riders seeking traditional cruiser aesthetics.
Xvs650 Introduction:
The XVS650 Custom was a foundational model in Yamaha's cruiser lineup, popular for its approachable size, smooth power delivery, and customization potential.
Manufacturing Location:
Primarily Japan
