Yamaha V Star 650 Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: V Star 650 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Riders seeking a classic-styled, reliable cruiser with accessible maintenance Competitive Analysis...

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类型: Motorcycle

斯库: 400896

标签: Motorcycle Motorcycles Royal Star Venture V Star 650 Yamaha

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Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

V Star 650

👋 Introduction

Market Position

Segment:

Cruiser Motorcycle

Target Audience:

Riders seeking a classic-styled, reliable cruiser with accessible maintenance

Competitive Analysis

Key Competitors:

Honda Shadow series, Kawasaki Vulcan series, Suzuki Boulevard S40/S50

Key Features

Engine Configuration:

V-twin, air-cooled, SOHC, 4-valve per cylinder

Drivetrain Type:

Shaft drive

Style:

Classic cruiser styling with modern reliability

Manual Value:

Essential for DIY maintenance, repairs, and optimizing performance

📋 Manual Details

Coverage Areas

Covered Models:

XVS650A Classic, XVS650 Custom

Page Count

Page Count:

Approx. 400+

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive engine overhaul, component testing, diagnosis, and repair

Fuel System:

Carburetor service, fuel pump, fuel lines, fuel filter replacement

Ignition System:

Ignition timing, spark plugs, CDI unit, troubleshooting

Transmission Drivetrain:

Clutch operation, gearbox inspection, final drive (shaft drive) maintenance

Chassis Frame:

Frame inspection, steering head bearing service

Suspension:

Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement

Brakes:

Front and rear brake system overhaul, caliper service, master cylinder, brake fluid replacement, bleeding

Electrical System:

Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting, starter system

Cooling System:

Air-cooled engine specifications and maintenance

Exhaust System:

Exhaust pipe and muffler maintenance

Wheels Tires:

Wheel bearing inspection, tire pressure, tire replacement advice

Bodywork Trim:

Panel removal and installation, cosmetic component care

Procedures Included

Maintenance:

Routine inspections, oil changes, filter replacements, lubrication points

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults

Repair:

Step-by-step repair instructions for all major components

Overhaul:

Complete engine and transmission overhaul procedures

Adjustment:

Carburetor synchronization, clutch adjustment, throttle cable adjustment

Component Testing:

Testing of electrical components, ignition system, charging system

Special Tools:

Identification and use of specialized tools required for certain procedures

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to full engine rebuild)

Diagnostic Capabilities:

Detailed diagnostic charts and flowcharts for troubleshooting

Technical Illustrations:

High-quality diagrams, exploded views, and photographs

📊 Manual Specifications

File Format

File Format:

Searchability:

Searchable text for quick information retrieval

Printability:

Printable pages for on-the-bench use

Print Quality

Image Resolution:

High-resolution images and diagrams

Binding Type

Binding Type:

N/A (Digital)

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 4-stroke, SOHC, V-twin

Displacement:

649 cc (39.6 cu. in.)

Bore X Stroke:

81.0 mm x 63.1 mm (3.19 in. x 2.48 in.)

Compression Ratio:

9.0:1

Valvetrain:

SOHC, 4 valves per cylinder

Performance

Horsepower:

Approx. 41 hp @ 6,000 rpm (varies by region/emissions)

Torque:

Approx. 37.6 lb-ft (51 Nm) @ 4,000 rpm (varies by region/emissions)

Fuel System

Fuel Delivery:

Dual Mikuni BSR28 carburetors

Fuel Tank Capacity:

4.0 gal (15 L)

Fuel Type:

Unleaded gasoline, 87 octane (minimum)

Lubrication

Oil Capacity:

2.1 L (2.2 US qt) with filter change

Recommended Oil Type:

SAE 10W-40 API SG or higher

Ignition System

Ignition System Type:

Digital TCI (Transistor Controlled Ignition)

Spark Plug Type:

NGK CR9E / Denso U27EPR-9

Spark Plug Gap:

0.8 - 0.9 mm (0.031 - 0.035 in.)

🔧 Transmission

Standard

Transmission Type:

Constant mesh 5-speed

Clutch Type:

Wet, multiple-disc

Features

Drivetrain:

Shaft drive

Final Drive Ratio:

1:1.583 (30/19)

📐 Dimensions

Exterior

Overall Length:

Approx. 92.1 in. (2340 mm) (Classic), 90.7 in. (2305 mm) (Custom)

Overall Width:

Approx. 34.1 in. (865 mm) (Classic), 33.3 in. (845 mm) (Custom)

Overall Height:

Approx. 45.7 in. (1160 mm) (Classic), 44.3 in. (1125 mm) (Custom)

Wheelbase:

Approx. 63.4 in. (1610 mm)

Ground Clearance:

Approx. 5.7 in. (145 mm)

Weights

Dry Weight:

Approx. 423 lbs (192 kg) (Classic), 414 lbs (188 kg) (Custom)

Wet Weight:

Approx. 463 lbs (210 kg) (Classic), 455 lbs (206 kg) (Custom)

🛡️ Safety Features

Ratings

Safety Features Overview:

Primarily relies on rider skill and adherence to safe operating practices.

Active Features

Braking System:

Hydraulic front disc brake, mechanical rear drum brake (some models may have rear disc option)

Lighting:

Halogen headlight, taillight, brake light, turn signals

Passive Features

Frame Construction:

Steel double-cradle frame for stability

💡 Technology Features

Infotainment

Infotainment System:

N/A (Minimalist design, no integrated infotainment)

Driver Assistance

Rider Assistance:

N/A (Relies on rider input for all functions)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,000 miles (5,000 km) or 6 months

Oil Filter Replacement:

With every oil change

Air Filter Cleaning/Replacement:

Inspect every 3,000 miles (5,000 km), clean or replace as needed

Spark Plug Replacement:

Every 6,000 miles (10,000 km)

Brake Fluid Replacement:

Every 12,000 miles (20,000 km) or 2 years

Clutch Fluid Replacement:

Every 12,000 miles (20,000 km) or 2 years (if hydraulic clutch, which this model doesn't have - it's cable operated)

Shaft Drive Oil Change:

Every 12,000 miles (20,000 km)

Fluid Specifications

Engine Oil:

Yamaha Genuine Yamalube 10W-40 or equivalent meeting API SG, JASO MA standard

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid

Shaft Drive Oil:

Yamaha Genuine Gear Oil or equivalent API GL-4, SAE 80W-90

Fork Oil:

Yamaha Genuine Fork Oil 10W or equivalent

Known Issues

Common Wear Items:

Clutch plates (especially with aggressive riding), brake pads, wheel bearings, steering head bearings, fork seals.

Carburetor Issues:

Pilot jet clogging can lead to starting issues or poor idle. Carburetor synchronization is critical for smooth running.

Electrical Quirks:

Occasional regulator/rectifier failures, though generally reliable.

Shaft Drive Maintenance:

Regular lubrication and oil changes are essential to prevent premature wear.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Company, Ltd.

Brand Focus:

Renowned for high-performance motorcycles, including sportbikes, cruisers, and off-road models.

Model Evolution

Introduction Year:

Key Changes:

Minor styling updates, carburetor improvements, some emissions-related changes over its production run.

Production End Year:

2009 (US market, replaced by Bolt and other models)

Production

Manufacturing Origin:

Japan

🏆 Awards & Recognition

Recognitions

Awards:

While not typically receiving specific "awards," the V Star 650 is widely recognized for its reliability, classic styling, and value in the cruiser segment.