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Yamaha V-Star 650 XVS65 Custom Midnight Custom Motorcycle 2006-2015 Full Service & Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: V-Star 650 XVS65 Custom Midnight Custom Product Type: Full Service & Repair Manual Generation Model Years Covered: 2006-2015 Codes Chassis Code: XVS65 👋...
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类型: Motorcycle
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Yamaha V-Star 650 XVS65 Custom Midnight Custom Motorcycle 2006-2015 Full Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
V-Star 650 XVS65 Custom Midnight Custom
Product Type:
Full Service & Repair Manual
Generation
Model Years Covered:
2006-2015
Codes
Chassis Code:
XVS65
👋 Introduction
Market Position
Segment:
Cruiser motorcycle, entry-level to mid-range
Target Audience:
Riders seeking a classic styling, V-twin cruiser experience with reliable Japanese engineering
Competitive Analysis
Key Competitors:
Honda Shadow series, Kawasaki Vulcan series, Suzuki Boulevard series
Key Features
Engine Configuration:
650cc V-twin, air-cooled, SOHC
Styling:
Classic cruiser aesthetics, often featuring spoked wheels and teardrop fuel tanks (Midnight Custom variant implies blacked-out components)
Drivetrain:
Shaft drive for low maintenance
Manual Benefit:
Empowers owners and independent mechanics with factory-level repair and maintenance knowledge
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive factory service and repair
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Management:
Fuel injection, ignition system, carburetor (if applicable to specific sub-models/years), engine diagnostics, timing
Drivetrain:
Clutch operation, transmission overhaul, final drive (shaft drive system), gear shifting mechanisms
Chassis And Suspension:
Front fork (telescopic, oil damping), rear shock absorber, swingarm, steering system, frame inspection and repair
Braking System:
Front and rear brake caliper service, master cylinder overhaul, brake line replacement, brake fluid bleeding, ABS (if equipped)
Electrical System:
Battery service, charging system (stator, rectifier/regulator), starter motor, lighting system (headlight, taillight, signals), wiring diagrams, fuse identification, ECU diagnosis
Fuel System:
Fuel tank inspection and cleaning, fuel pump operation, fuel filter replacement, fuel lines
Cooling System:
Air cooling system maintenance (fins cleaning, airflow management)
Exhaust System:
Exhaust pipe and muffler inspection, gasket replacement
Body And Fairings:
Component removal and installation, cosmetic repairs, seat and tank removal
Procedures Included
Preventative Maintenance:
Scheduled servicing, oil and filter changes, chain/belt adjustment (if applicable), tire pressure checks, brake pad inspection
Diagnostic Troubleshooting:
Fault code interpretation, symptom-based troubleshooting guides, electrical system diagnostics
Mechanical Repairs:
Engine teardown and rebuild, transmission rebuild, suspension overhaul, brake system repairs
Electrical Repairs:
Component testing, wiring harness repair, sensor replacement, lighting system repair
Component Overhaul:
Carburetor/fuel injection unit servicing, starter motor overhaul, alternator/stator testing
Specifications Data:
Torque specifications, clearance measurements, fluid capacities, wear limits
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for professional technicians and experienced DIY mechanics
Diagnostic Capability:
Includes detailed diagnostic procedures and troubleshooting flowcharts
Rebuild Procedures:
Step-by-step instructions for complete engine and component rebuilds
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval
Print Quality
Image Resolution:
High-resolution for clear diagrams and illustrations
Printable:
Printable for physical reference
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
Licensing
Usage Rights:
Unlimited access, no expiry dates
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, SOHC, V-twin
Displacement:
649 cc (39.6 cu. in.)
Bore X Stroke:
81 mm x 63 mm (3.19 in x 2.48 in)
Compression Ratio:
9.0:1
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 41 hp (30.6 kW) @ 6000 rpm (varies slightly by year/market)
Torque:
Approx. 53 Nm (39.1 lb-ft) @ 3500 rpm (varies slightly by year/market)
Fuel System
Fuel Delivery:
Mikuni 37mm constant velocity (CV) carburetors (likely dual carburetors)
Fuel Type:
Unleaded gasoline, minimum 87 octane (R+M)/2
Fuel Tank Capacity:
16.0 L (4.2 US gal)
Lubrication System
Oil Type:
Yamalube 4 (or equivalent) SAE 20W-40 API SG or higher motorcycle oil
Oil Capacity:
2.4 L (2.5 US qt) without filter change, 2.5 L (2.6 US qt) with filter change
🔧 Transmission
Standard
Transmission Type:
Constant mesh 5-speed
Clutch Type:
Wet, multiple disc
Final Drive:
Shaft drive
Features
Gear Ratios:
Refer to manual for specific ratios (e.g., 1st: 2.750, 2nd: 1.875, 3rd: 1.375, 4th: 1.130, 5th: 0.965)
Transmission Oil Type:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4
Transmission Oil Capacity:
0.7 L (0.74 US qt)
📐 Dimensions
Exterior
Overall Length:
Approx. 2295 mm (90.4 in)
Overall Width:
Approx. 905 mm (35.6 in)
Overall Height:
Approx. 1120 mm (44.1 in)
Wheelbase:
Approx. 1605 mm (63.2 in)
Ground Clearance:
Approx. 140 mm (5.5 in)
Seat Height:
Approx. 710 mm (28.0 in)
Weights
Dry Weight:
Approx. 189 kg (417 lbs)
Wet Weight:
Approx. 202 kg (445 lbs) (with all fluids and full tank)
Wheels And Tires
Front Tire:
130/90-16M/C 67H
Rear Tire:
170/80-15M/C 77H
Front Brake:
Hydraulic disc, 298mm diameter
Rear Brake:
Drum brake, 200mm diameter
Front Suspension Travel:
140 mm (5.5 in)
Rear Suspension Travel:
110 mm (4.3 in)
🛡️ Safety Features
Ratings
Safety Certifications:
Conforms to applicable safety standards of the time of manufacture (e.g., EPA, DOT, CARB where relevant)
Active Features
Braking Performance:
Adequate stopping power from front disc and rear drum; manual provides bleeding and pad/shoe replacement procedures
Passive Features
Lighting:
Halogen headlight, LED taillight/brake light, incandescent turn signals
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, tachometer (on some variants), fuel gauge, indicator lights
Driver Assistance
ABS:
Optional on some later models, not standard across all 2006-2015 variants
Connectivity
Usb Charging:
Not standard; aftermarket options available
Ignition
Key System:
Standard keyed ignition with steering lock
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first
Oil Filter Replacement:
Every 10,000 km (6,000 miles) or 12 months (concurrent with oil change)
Air Filter Cleaning:
Every 5,000 km (3,000 miles); replace as needed
Spark Plug Replacement:
Every 10,000 km (6,000 miles)
Brake Fluid Replacement:
Every 24 months or as needed
Shaft Drive Service:
Refer to manual for lubrication interval, typically every 10,000 km (6,000 miles)
Fluid Specifications
Engine Oil Specification:
Yamalube 4 (or equivalent) SAE 20W-40 API SG or higher motorcycle oil
Transmission Oil Specification:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4
Brake Fluid Specification:
DOT 3 or DOT 4
Fork Oil Type:
Yamaha Fork Oil (or equivalent) 10W
Fork Oil Capacity:
Refer to manual for exact quantity per fork leg
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates (depending on usage), battery
Potential Issues:
Carburetor synchronization (especially with age), fuel line degradation, occasional electrical connector corrosion
Maintenance Impact:
Adherence to the manual's schedules and procedures is crucial for longevity and optimal performance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, known for innovation and reliability in motorcycles
Model Evolution
Vstar Lineage:
Part of the V-Star family, which succeeded the Virago line, emphasizing classic cruiser styling and V-twin engines
650Cc Platform:
The 650 V-Star served as a popular mid-size cruiser, offering a balance of performance, comfort, and affordability
Production
Manufacturing Location:
Japan
Production Period:
The XVS650 platform was produced for an extended period, with the 2006-2015 range reflecting specific styling and minor updates.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Consistently well-regarded for its reliability, smooth V-twin power delivery, and comfortable ride within its class.
Ratings
User Satisfaction:
High user satisfaction due to low maintenance requirements and dependable operation.
Certifications
Emission Standards:
Meets all applicable emission standards for its production years.
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