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Yamaha Vino 125 2003-2010 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Vino 125 Model Variant: XC125 Generation Generation Code: First Generation Codes Chassis Code: XC125 👋 Introduction Market Position Vehicle Segment: Lightweight scooter, urban...
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Yamaha Vino 125 2003-2010 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Vino 125
Model Variant:
XC125
Generation
Generation Code:
First Generation
Codes
Chassis Code:
XC125
👋 Introduction
Market Position
Vehicle Segment:
Lightweight scooter, urban commuter
Target Audience:
Commuters, individuals seeking economical and maneuverable personal transportation.
Competitive Analysis
Key Competitors:
Honda Ruckus, Kymco Agility 125, SYM Fiddle II 125, various other 125cc scooters.
Key Features
Styling:
Retro-inspired design, reminiscent of classic scooters.
Engine Type:
Fuel-injected, 4-stroke, SOHC, air-cooled
Transmission:
Automatic (CVT)
Practicality:
Under-seat storage, easy maneuverability, fuel efficiency.
📋 Manual Details
Coverage Areas
Applicable Years:
2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Specific Models Covered:
Yamaha Vino 125 (XC125)
Page Count
Estimated Page Count:
Hundreds of pages (specific number not provided in product info, but implies comprehensive)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Download PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine removal/installation, cylinder head, cylinder, piston, crankshaft, camshaft, valve system, lubrication system, cooling system (air-cooled), fuel injection system, ignition system.
Transmission Systems:
Automatic transmission (CVT), drive clutch, driven clutch, drive belt, final drive.
Chassis Systems:
Frame, suspension (front fork, rear shock absorber), steering system, brakes (front disc, rear drum), wheels, tires.
Electrical Systems:
Wiring diagram, lighting system (headlight, taillight, turn signals), battery, starter motor, charging system (stator, rectifier/regulator), ignition system components, instrumentation.
Bodywork And Fittings:
Body panels, seat, storage compartment, fairings, handlebars, controls, fenders.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug inspection/replacement, air filter cleaning/replacement, brake inspection, tire pressure checks, drive belt inspection.
Troubleshooting:
Diagnostic procedures for common starting, running, and electrical issues; symptom-based troubleshooting guides.
Repair And Rebuild:
Detailed step-by-step instructions for component disassembly, repair, and reassembly (e.g., engine rebuild, carburetor overhaul, suspension fork rebuild).
Inspection And Adjustment:
Valve clearance adjustment, carburetor adjustment (if applicable, though likely FI), brake adjustment, throttle cable adjustment.
Special Tools:
Identification of required special tools for specific procedures and their usage.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic information, including electrical circuit analysis and potential fault codes (if applicable for the era).
Rebuild Scope:
Comprehensive engine and transmission rebuild procedures, covering complete disassembly and reassembly.
Specification Accuracy:
Factory-accurate torque specifications, clearance measurements, and fluid capacities.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if the PDF was created from a digital source or properly OCR'd.
Print Quality
Digital Readability:
Designed for clear viewing and printing on standard printers.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Simulation:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve
Displacement:
124cc
Bore X Stroke:
52.4 mm x 57.9 mm
Compression Ratio:
9.8:1 (approximate)
Cooling System:
Forced Air Cooling
Performance
Horsepower:
Approx. 8-9 HP @ 7500 RPM (estimated, factory spec not readily available)
Torque:
Approx. 9-10 Nm @ 6000 RPM (estimated)
Fuel System
Fuel Delivery:
Fuel Injection (Electronic Fuel Injection - EFI)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approximately 5.5 Liters (1.45 Gallons)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Features
Drive System:
V-belt automatic transmission with gear reduction drive
Clutch Type:
Dry centrifugal clutch
📐 Dimensions
Exterior
Overall Length:
Approximately 1830 mm (72.0 in)
Overall Width:
Approximately 680 mm (26.8 in)
Overall Height:
Approximately 1080 mm (42.5 in)
Wheelbase:
Approximately 1280 mm (50.4 in)
Weights
Dry Weight:
Approximately 100 kg (220 lbs)
Gross Vehicle Weight Rating:
Not specified in product info, but typically around 250-270 kg for scooters of this class.
Cargo
Underseat Storage:
Significant, capable of holding a full-face helmet.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles/Scooters are not subject to the same crash testing standards as automobiles)
Active Features
Braking System Front:
Hydraulic Disc Brake
Braking System Rear:
Drum Brake
Lighting:
Halogen headlight, LED taillight and brake light, standard turn signals.
Passive Features
Frame Construction:
Steel tube frame
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, fuel gauge, odometer, tripmeter, indicator lights (turn signals, high beam, oil pressure).
Driver Assistance
ABS:
N/A (Anti-lock Braking System not available on this model)
Connectivity
Bluetooth:
N/A (No built-in connectivity features)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 6 months, whichever comes first (typical Yamaha recommendation).
Air Filter Cleaning:
Every 6,000 km or 12 months (clean), replace every 12,000 km or 24 months (typical).
Spark Plug Inspection:
Every 6,000 km or 12 months.
Drive Belt Inspection:
Every 6,000 km or 12 months, replace as needed or every 18,000-24,000 km.
Brake Inspection:
Every 6,000 km or 12 months.
Fluid Specifications
Engine Oil Type:
Yamaha Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Engine Oil Capacity:
Approximately 1.0 Liter (without filter change), 1.1 Liter (with filter change) - Check manual for exact specification.
Coolant Type:
N/A (Air-cooled engine)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Drive belt, brake pads, tires, suspension components (due to urban use).
Potential Efi Issues:
While generally reliable, potential fuel injector clogging or sensor issues can occur with age and fuel quality. The manual would detail diagnostic steps.
📚 Vehicle History
Brand Heritage
Yamaha Motor Corporation:
Yamaha Motor Corporation is a Japanese manufacturer of motorcycles, marine products, and other motorized products. Founded in 1955.
Model Evolution
Vinoff Introduction:
The Vino line was introduced globally, with the 125cc model specifically targeting accessible urban mobility with a retro aesthetic. The 2003-2010 generation is a distinct iteration.
Production
Manufacturing Location:
Likely manufactured in Southeast Asia (e.g., Indonesia or Vietnam) or Japan, depending on the specific market and year.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
Specific awards for the Vino 125 are not widely documented, but its popularity stems from its blend of style and practicality in the urban scooter market.
Ratings
Reliability Perception:
Yamaha generally holds a strong reputation for reliability and build quality, which extends to the Vino series.
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