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Yamaha Vino 125 Service Repair Manual 2003-2007

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🏷️ Basic Information Identification Make: Yamaha Model: Vino 125 Model Code: 4GC Market Segment: Scooter Codes Chassis Code Range: 4GC1 to 4GC8 (representative range) Engine Code Prefix: 4GC 👋 Introduction...
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类型: Motorcycle
厂商:
斯库: 256182
Yamaha Vino 125 Service Repair Manual 2003-2007
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Vino 125
Model Code:
4GC
Market Segment:
Scooter
Codes
Chassis Code Range:
4GC1 to 4GC8 (representative range)
Engine Code Prefix:
4GC
👋 Introduction
Market Position
Positioning:
The Yamaha Vino 125 (XC125) was positioned as a stylish, accessible, and practical urban commuter scooter, appealing to riders seeking ease of use and reliable performance in city environments.
Competitive Analysis
Competitors:
Competed with other 125cc scooters from manufacturers like Honda (e.g., Elite 125, Spree), Kymco, and Sym, often differentiating through its retro styling and Yamaha's reputation for quality.
Key Features
Styling:
Distinctive retro-modern styling, often available in a range of attractive color schemes.
Convenience:
Automatic transmission, electric start, under-seat storage, lightweight design for maneuverability.
Engine Type:
Air-cooled, four-stroke engine designed for fuel efficiency and smooth operation.
📋 Manual Details
Coverage Areas
Years Covered:
2003, 2004, 2005, 2006, 2007
Regions Covered:
Global (assuming US market focus, but principles apply widely)
Model Variants Covered:
All Vino 125 variants manufactured between 2003-2007
Page Count
Estimated Pages:
300+
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, fuel system, ignition, exhaust, cooling, transmission, final drive
Chassis:
Frame, suspension (front fork, rear shock), steering, wheels, tires
Brakes:
Front disc brake, rear drum brake, hydraulic system, components
Electrical:
Battery, charging system (stator, regulator/rectifier), lighting, ignition system, starting system, switches, wiring diagrams
Bodywork:
Fairings, seat, storage, body panels, fasteners
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, drive belt inspection/replacement, brake adjustments, tire pressure checks
Troubleshooting:
Diagnostic procedures for common faults, electrical troubleshooting charts, symptom-based diagnostics
Repair:
Engine disassembly/assembly, carburetor overhaul, transmission repair, suspension component replacement, electrical component testing/replacement, brake caliper service
Inspection:
Pre-ride checks, component wear inspection, safety system checks
Adjustments:
Carburetor idle speed and mixture, brake lever free play, parking brake adjustment
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine rebuilds and detailed electrical system diagnostics.
Detail Level:
Professional-grade, including torque specifications, clearances, wiring diagrams, and component identification.
📊 Manual Specifications
File Format
Readability:
Easy to read, searchable text within PDF for quick information retrieval.
Printability:
Printable for workshop use or hard copy reference.
Print Quality
Quality:
High resolution, ensuring clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 2-valve
Displacement:
124 cc (approx.)
Bore X Stroke:
52.0 mm x 58.0 mm (approx.)
Compression Ratio:
10.0:1 (typical for this engine family)
Cooling System:
Forced air cooling
Performance
Horsepower:
Approx. 9.0 - 10.0 HP @ 7500 RPM (varies slightly by year/market)
Torque:
Approx. 9.0 - 10.0 Nm @ 6000 RPM (varies slightly by year/market)
Fuel System
Fuel Delivery:
Carburetor (e.g., Mikuni VM20 or similar) - Specific model varies by year/market.
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approx. 5.5 Liters (1.45 Gallons)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug Type:
NGK CR7HSA or equivalent (confirm via manual for specific model)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Type:
Belt drive to rear wheel
Features
Gearbox Details:
Automatic twist-and-go operation, no manual gear shifting required.
Clutch Type:
Automatic centrifugal clutch
Transmission Fluid:
Special automatic transmission fluid (refer to manual for specific Yamaha specification, often SAE 80 hypoid gear oil for final drive).
📐 Dimensions
Exterior
Length:
Approx. 1835 mm (72.2 in)
Width:
Approx. 665 mm (26.2 in)
Height:
Approx. 1070 mm (42.1 in)
Wheelbase:
Approx. 1275 mm (50.2 in)
Ground Clearance:
Approx. 115 mm (4.5 in)
Weights
Dry Weight:
Approx. 105 kg (231 lbs)
Gross Vehicle Weight Rating:
Typically around 250 kg (550 lbs) - check manual for exact figure.
Interior
Seating Capacity:
2 (Rider and passenger)
Cargo
Under Seat Storage:
Significant capacity for helmet or groceries, varies slightly by model year configuration.
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet national and international safety standards for two-wheeled vehicles.
Active Features
Braking System:
Front: Hydraulic disc brake. Rear: Mechanical drum brake.
Lighting:
Headlight, taillight, brake light, turn signals (all powered by vehicle's electrical system).
Passive Features
Frame Construction:
Steel tube frame providing structural integrity.
Tires:
Tubeless tires for puncture resistance.
💡 Technology Features
Infotainment
Features:
Basic analog instrument cluster featuring speedometer, odometer, fuel gauge, and indicator lights. No advanced infotainment systems.
Driver Assistance
Features:
No electronic driver assistance features typically found on modern motorcycles or cars. Focus is on mechanical reliability and basic functionality.
Connectivity
Features:
No Bluetooth or smartphone connectivity. Focus on core mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 km (1,800 miles) or 6 months (refer to manual for specific mileage/time depending on usage).
Air Filter Cleaning Interval:
Every 3,000 km (1,800 miles).
Spark Plug Replacement Interval:
Every 10,000 km (6,000 miles) or as needed based on inspection.
Drive Belt Inspection Interval:
Every 10,000 km (6,000 miles), replacement recommended around 20,000 km (12,000 miles) or as wear dictates.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API Service SG or higher.
Engine Oil Capacity:
Approx. 0.80 Liters (0.85 US qt) when filter is not replaced; 0.90 Liters (0.95 US qt) when filter is replaced.
Final Drive Oil Type:
Yamaha Differential Gear Oil (or equivalent) SAE 80 API GL-4.
Final Drive Oil Capacity:
Approx. 0.10 Liters (0.11 US qt).
Known Issues
Common Wear Items:
Drive belt, brake pads, spark plug, air filter, and tires are common wear items requiring periodic replacement.
Carburetor Cleaning:
Carburetor can become fouled with age and infrequent use, requiring cleaning and adjustment for optimal performance.
Electrical Connections:
Corrosion can occur on electrical connectors over time, especially in humid environments, potentially causing intermittent issues with lights or starting.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha Motor Corporation is a globally recognized manufacturer of motorcycles, scooters, and other powered vehicles, known for its engineering excellence and innovation.
Model Evolution
Vinos Lineage:
The Vino line has a history of popular smaller displacement scooters, with the 125cc model building on the success of earlier and subsequent iterations, often praised for its blend of style and utility.
Production
Production Period:
The Vino 125 was produced and sold during the 2003-2007 model years, with ongoing iterations in the broader Vino family.
Manufacturing Origin:
Primarily manufactured in Japan and/or other Yamaha assembly plants worldwide.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2003-2007 Vino 125 are not prominently documented, Yamaha scooters generally receive positive recognition for reliability, build quality, and practical design.
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