Yamaha Vino 50 2001-2003 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Vino Model Variant: 50 Generation Generation Name: First Generation Codes Chassis Code General: SA10J (for European/Japanese models, may vary slightly by region) 👋...

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类型: Motorcycle

斯库: 487946

标签: 2001 2002 2003 Motorcycle Motorcycles Vino Vino 50 Yamaha

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Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Model Variant:

Generation

Generation Name:

First Generation

Codes

Chassis Code General:

SA10J (for European/Japanese models, may vary slightly by region)

👋 Introduction

Market Position

Vehicle Segment:

Lightweight, retro-styled scooter

Target Audience:

Urban commuters, young riders, style-conscious individuals

Competitive Analysis

Key Competitors:

Honda Dio, Honda Tact, Suzuki Address, Kymco Agility

Key Features

Styling:

Distinctive retro, '50s American scooter aesthetic

Practicality:

Compact size, easy maneuverability, under-seat storage

Reliability:

Yamaha's reputation for durable and well-engineered small displacement engines

📋 Manual Details

Coverage Areas

Applicable Years:

2001, 2002, 2003

Regions Covered:

Global (based on factory specifications, may need regional adaptation)

Page Count

Page Count:

Hundreds of pages (exact count not specified, but indicative of comprehensive coverage)

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English (standard for factory manuals, though original may be multilingual)

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Management:

Carburetor system, ignition system, starting system, fuel delivery, exhaust system

Drivetrain:

Automatic transmission (CVT), drive belt, clutch, final drive

Chassis:

Frame, suspension (front forks, rear shock), steering system

Brakes:

Front and rear brake systems (likely drum or disc depending on market), hydraulic components

Electrical System:

Wiring diagrams, lighting, battery, charging system, indicators, switches

Body And Trim:

Body panels, seat, fuel tank, storage compartment, fairings

Procedures Included

Preventative Maintenance:

Recommended service intervals, oil changes, filter replacements, brake adjustments, belt inspection

Troubleshooting:

Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides

Engine Overhaul:

Engine disassembly, inspection, repair, and reassembly procedures

Transmission Service:

CVT belt replacement, clutch inspection and adjustment

Electrical Diagnostics:

Troubleshooting electrical faults, component testing, wiring harness repair

Suspension And Steering:

Fork seal replacement, shock absorber service, steering bearing inspection

Technical Depth

Depth Level:

Comprehensive factory-level repair and diagnostic information

Component Level Detail:

Detailed exploded views, part numbers, torque specifications, and assembly instructions

Special Tools:

Identification of any special tools required for specific repair procedures

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable if originally created digitally

Print Quality

Print Resolution:

High (suitable for professional printing)

Binding Type

Binding Recommendation:

Spiral bound for lay-flat usability in a workshop environment

Paper Type

Paper Recommendation:

Durable, coated paper for resistance to shop fluids

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, four-stroke, SOHC

Engine Code:

SA10 (common designation, consult manual for specific engine variant)

Displacement:

49 cc (cubic centimeters)

Bore X Stroke:

Approx. 39.0 mm x 41.4 mm (typical for this displacement, confirm in manual)

Compression Ratio:

Approx. 10.0:1 (typical, confirm in manual)

Performance

Horsepower Output:

Approx. 4.0 - 4.5 HP (at 7000-7500 RPM, typical for 50cc, confirm in manual)

Torque Output:

Approx. 3.0 - 3.5 Nm (at 6500-7000 RPM, typical, confirm in manual)

Fuel System

Fuel Delivery:

Carbureted (likely Mikuni or Keihin 16mm VM-type)

Carburetor Model:

Specific model and jetting detailed in manual (e.g., Mikuni VM16SH)

Fuel Type:

Unleaded gasoline (minimum 87 octane recommended)

Fuel Tank Capacity:

Approx. 4.0 - 4.5 Liters (confirm exact capacity)

🔧 Transmission

Standard

Transmission Type:

Automatic Continuously Variable Transmission (CVT)

Drive System:

V-belt drive

Final Drive:

Gear reduction

Features

Clutch Type:

Automatic centrifugal clutch

Transmission Fluid Type:

Yamaha Genuine Gear Oil or equivalent (specify viscosity in manual, e.g., SAE 80)

Transmission Fluid Capacity:

Approx. 100 - 120 ml (confirm exact capacity)

📐 Dimensions

Exterior

Overall Length:

Approx. 1700 - 1750 mm (confirm exact)

Overall Width:

Approx. 660 - 680 mm (confirm exact)

Overall Height:

Approx. 1030 - 1050 mm (confirm exact)

Wheelbase:

Approx. 1210 - 1230 mm (confirm exact)

Weights

Dry Weight:

Approx. 78 - 82 kg (confirm exact)

Curb Weight:

Approx. 84 - 88 kg (including fluids and fuel, confirm exact)

Maximum Load:

Typically around 150 kg including rider and cargo (confirm in manual)

🛡️ Safety Features

Ratings

Crash Test Data:

Not applicable for scooters in the same way as automobiles; safety focuses on handling and braking

Active Features

Braking System Type:

Combination of front and rear drum brakes, or front disc/rear drum depending on market spec

Lighting System:

Halogen headlight, taillight, brake lights, turn signals

Passive Features

Frame Construction:

Steel tube frame for rigidity and durability

Tire Specification:

Front: 80/100-10, Rear: 80/100-10 (typical, confirm specific tire manufacturer and model recommendations)

Suspension Type:

Telescopic front forks, Unit swing rear suspension with single shock absorber

💡 Technology Features

Infotainment

Dashboard Features:

Analog speedometer, fuel gauge, indicator lights (turn signals, high beam, oil pressure)

Driver Assistance

Assistance Features:

Basic scooter technology, no electronic driver assistance systems

🔧 Maintenance

Service Intervals

Initial Service:

Recommended at 1,000 km or 1 month, whichever comes first (check manual for specifics)

Regular Oil Change:

Every 2,000 km or 6 months (confirm exact interval and oil type)

Air Filter Cleaning Replacement:

Inspect every 2,000 km, replace as needed or as specified (e.g., every 6,000 km)

Spark Plug Inspection Replacement:

Inspect every 4,000 km, replace every 8,000 km or as per plug wear (confirm plug type and gap)

Drive Belt Inspection Replacement:

Inspect every 4,000 km, replace typically every 10,000-15,000 km or if damaged/worn

Fluid Specifications

Engine Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 API SE, SF, SG or higher (confirm viscosity and API rating)

Engine Oil Capacity:

Approx. 0.8 - 1.0 Liters (for oil change without filter, confirm)

Coolant Type:

Not applicable (air-cooled engine)

Brake Fluid Type:

DOT 3 or DOT 4 (if equipped with disc brakes, confirm)

Known Issues

Common Wear Items:

Drive belt, brake pads/shoes, tires, spark plug, air filter

Carburetor Issues:

Clogged jets due to infrequent use or poor fuel quality, leading to starting problems or poor running

Electrical Connections:

Corrosion on connectors can lead to intermittent electrical faults, especially in humid environments

Suspension Wear:

Front fork seals can degrade over time, leading to oil leaks

📚 Vehicle History

Brand Heritage

Yamaha Scooter Legacy:

Yamaha has a long history of producing reliable and innovative scooters, dating back to models like the 'Passol' and 'Mate'.

Model Evolution

Vinoff Introduction:

The Yamaha Vino was introduced to capture the growing market for stylish, user-friendly scooters with a retro design flair.

Design Inspiration:

The design drew heavily from classic Italian and American scooters of the 1950s and 1960s, appealing to a fashion-conscious demographic.

Production

Manufacturing Locations:

Primarily manufactured in Asia, with specific facilities in Japan and potentially other Yamaha global production sites.

Original Production Years:

1997-present for the Vino line, with the 2001-2003 models representing an early iteration of the modern classic.

🏆 Awards & Recognition

Recognitions

Industry Awards:

The Vino line has consistently been recognized for its design and popularity in its segment, though specific 'awards' are less common for this vehicle class.

Ratings

Owner Satisfaction:

Generally high owner satisfaction due to its style, ease of use, and Yamaha's reliability reputation.

Certifications

Emissions Compliance:

Meets emissions standards applicable to its model year and region of sale (detailed in manual).