🏷️ Basic Information

Make:

Yamaha

Model:

VINO / Classic

Year:

2004

Engine Displacement:

50cc

Vehicle Type:

Motorcycle / Scooter

Chassis Code Prefix:

SA13

👋 Introduction

Segment:

Lightweight urban scooter, entry-level rider segment, commuter market.

Key Competitors:

Honda Dio, Suzuki Address, Kymco Agility 50, various other 50cc scooters of the era.

Model Advantages:

Yamaha's reputation for reliability, user-friendly operation, stylish retro 'Classic' variant design, economical operation.

Target Audience:

Yamaha Dealership Technicians, Independent Repair Shops, DIY Enthusiasts, Owners seeking in-depth maintenance knowledge.

📋 Manual Details

Manual Coverage Scope:

Comprehensive service and repair procedures

Estimated Page Count:

200-300

Manual Category:

Service Repair Manual

Language:

English

Digital Format:

PDF

📖 Manual Coverage

Engine System:

Complete engine overhaul, diagnostics, tuning, component replacement (cylinder, piston, crankshaft, valve train), lubrication system.

Fuel System:

Carburetor identification, adjustment, cleaning, fuel pump operation (if applicable), fuel filter replacement, fuel tank maintenance.

Cooling System:

Air-cooled system maintenance, cooling fin cleaning, temperature sensor checks.

Ignition System:

CDI unit, spark plug specifications and replacement, ignition timing checks, stator and coil testing.

Transmission System:

Automatic Continuously Variable Transmission (CVT) system, variator maintenance, clutch assembly inspection and replacement, drive belt inspection and replacement, gear oil specification and change intervals.

Electrical System:

Wiring diagrams, battery maintenance and testing, starter motor operation, lighting system (headlight, taillight, turn signals), charging system (generator/alternator), fuses, horn, electrical component troubleshooting.

Braking System:

Front and rear brake system maintenance, brake fluid specifications and replacement, brake pad wear inspection and replacement, brake cable adjustment, drum brake servicing.

Suspension System:

Front fork service (oil level, seal replacement), rear shock absorber inspection and replacement, linkage lubrication.

Steering System:

Handlebar assembly, steering stem bearing inspection and lubrication, steering lock operation.

Chassis And Bodywork:

Frame inspection, body panel removal and installation, seat, luggage rack, fairings, fenders, stand maintenance.

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, tire pressure checks, brake adjustments, drive belt inspection.

Troubleshooting Guides:

Diagnostic flowcharts for common starting, running, and electrical issues. Symptom-based troubleshooting.

Repair Procedures:

Step-by-step instructions for engine rebuilds, transmission servicing, electrical component replacement, brake caliper overhauls.

Technical Specifications:

Torque values for critical fasteners, engine tuning parameters, fluid capacities, electrical resistance values.

Diagnostic Capabilities:

Covers basic diagnostic procedures and component testing using common tools. Advanced electronic diagnostics not typically required for this model.

Rebuild Scope:

Provides detailed instructions for complete engine and transmission overhauls, suitable for professional technicians or experienced DIY enthusiasts.

📊 Manual Specifications

Digital File Type:

PDF

Searchability:

Searchable text content for quick information retrieval.

Image Resolution:

High-resolution for clear illustrations and diagrams.

Original Binding:

Staple-bound or perfect-bound (as per original Yamaha specification).

Original Paper Quality:

Durable, high-quality paper designed for workshop environments.

⚙️ Engine Specifications

Engine Type:

4-stroke, Air-cooled, SOHC, 2-valve

Bore X Stroke:

39.0 mm x 41.4 mm (approx.)

Compression Ratio:

12.0 : 1 (approx.)

Horsepower Output:

Approx. 4.0 - 4.5 PS @ 7000-7500 RPM

Torque Output:

Approx. 4.0 - 4.5 Nm @ 6000-6500 RPM

Carburetor Model:

Mikuni VM12 (or similar) - specific model number likely detailed in manual.

Fuel Type:

Unleaded Gasoline (Minimum 87 Octane)

Engine Oil Type:

SAE 10W-30 or 10W-40 API SE or SF (specific viscosity may vary by climate).

Engine Oil Capacity:

0.8 Liters (approx. for oil change), 0.9 Liters (with filter replacement).

Spark Plug Type:

NGK CR6HSA or similar (gap: 0.6-0.7 mm)

🔧 Transmission

Transmission Type:

Automatic CVT (Continuously Variable Transmission)

Transmission Variants:

N/A (CVT is standard)

Drive Belt Dimensions:

Specific dimensions and part number available in manual (e.g., 17.5 x 669 mm).

Gear Reduction Ratio:

Refer to manual for specific ratios; typical for 50cc scooters.

Gear Oil Type:

Yamalube Gear Oil 80W or equivalent SAE 80W GL-4 gear oil.

Gear Oil Capacity:

0.11 Liters (approx.)

📐 Dimensions

Overall Length:

Approx. 1740 mm

Overall Width:

Approx. 660 mm

Overall Height:

Approx. 1055 mm

Wheelbase:

Approx. 1240 mm

Wet Weight:

Approx. 80-85 kg

Maximum Load Capacity:

Refer to manual; typically around 150-180 kg including rider and cargo.

Underseat Storage:

Sufficient for a helmet and small items (specific dimensions available in manual).

🛡️ Safety Features

Crash Test Ratings:

N/A (Scooters typically do not undergo the same crash testing as automobiles).

Braking System:

Front: Drum brake; Rear: Drum brake.

Lighting:

Halogen headlight, LED taillight, amber turn signals.

Frame Construction:

Steel tube frame for rigidity and durability.

Mirrors:

Adjustable mirrors for rear visibility.

💡 Technology Features

Dashboard Display:

Analog speedometer, fuel gauge (if equipped), indicator lights (turn signals, high beam, engine warning).

ABS Availability:

N/A (ABS was not a standard or optional feature on this model).

Bluetooth Usb:

N/A (Basic scooter technology of the era).

🔧 Maintenance

Engine Oil Change:

Every 3,000 km or 6 months, whichever comes first.

Air Filter Cleaning:

Every 3,000 km or 6 months; replace as needed.

Spark Plug Check And Clean:

Every 4,000 km.

Drive Belt Inspection:

Every 6,000 km; replace if worn or damaged.

Brake Fluid Change:

Every 2 years or 12,000 km.

Coolant Type:

N/A (Air-cooled engine).

Common Wear Items:

Drive belt, variator rollers, brake pads, spark plug, air filter, starter motor brushes (common to many scooters).

Carburetor Tuning:

May require periodic cleaning and adjustment due to fuel quality variations or age.

Electrical Connections:

Corrosion on electrical connectors can sometimes lead to intermittent issues, especially in humid climates.

📚 Vehicle History

Yamaha Motorcycles:

Yamaha Motor Company, Ltd. is a Japanese manufacturer renowned for its motorcycles, musical instruments, and other powered products. Founded in 1955, Yamaha has a long history of innovation and performance in the motorcycle industry.

Vino Lineage:

The Vino series, known for its retro styling, has been a popular model for Yamaha, particularly in markets valuing style and urban mobility. The 'Classic' variant emphasizes this vintage aesthetic.

Manufacturing Location:

Primarily manufactured in Japan and/or Southeast Asia (e.g., Indonesia, Taiwan) depending on market.

🏆 Awards & Recognition

Consumer Reviews:

Generally positive for reliability and ease of use within its class. Specific awards unlikely for individual model year.