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2000 Yamaha VX500SX / VMAX 700 DELUXE Snowmobile Service Repair Maintenance Overhaul Workshop Manual

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Basic Information Identification Make: Yamaha Model: VMAX 500SX / VMAX 700 DELUXE Year: 2000 Chassis Code: VX500SX / VX700DX Product Type: Service Repair Maintenance Overhaul Workshop Manual Introduction Market Position...
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类型: Snowmobile
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斯库: 63700
2000 Yamaha VX500SX / VMAX 700 DELUXE Snowmobile Service Repair Maintenance Overhaul Workshop Manual
Basic Information
Identification
Make: Yamaha
Model: VMAX 500SX / VMAX 700 DELUXE
Year: 2000
Chassis Code: VX500SX / VX700DX
Product Type: Service Repair Maintenance Overhaul Workshop Manual
Introduction
Market Position
Target Audience: Yamaha snowmobile owners, independent repair shops, and service technicians performing maintenance and repairs on 2000 Yamaha VMAX 500SX and 700 DELUXE models.
Competitive Analysis
Value Proposition: Provides essential, factory-level technical data and procedural guidance to ensure proper maintenance, repair, and optimal performance of these specific Yamaha snowmobile models, reducing reliance on dealership services.
Key Features
Manual Advantage: Step-by-step procedures, detailed diagrams, torque specifications, troubleshooting charts, and maintenance schedules enhance the DIY or professional repair experience.
Manual Details
Coverage Areas
Engines Covered: VX500SX (500cc), VMAX 700 DELUXE (700cc)
Systems Covered: Engine, Fuel System, Exhaust System, Ignition System, Cooling System, Drivetrain, Suspension, Steering, Brakes, Electrical System, Chassis, Bodywork, Troubleshooting, Maintenance
Page Count
Estimated Pages: Approximately 400-600 pages (typical for comprehensive snowmobile service manuals)
Manual Type
Type: Workshop Manual / Service Manual / Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine Mechanical: Complete engine disassembly, inspection, repair, and reassembly for both 500cc and 700cc engines, including cylinder head, pistons, rings, crankshaft, connecting rods, and lubrication system.
Fuel System: Carburetor identification, adjustment, cleaning, and overhaul; fuel pump operation and maintenance; fuel tank and lines.
Ignition System: CDI unit, ignition coils, spark plugs, timing specifications, troubleshooting and testing procedures.
Cooling System: Radiator, coolant specifications, thermostat operation, water pump, and associated hoses.
Drivetrain: Primary and secondary clutch (drive and driven) inspection, service, and adjustment; belt replacement procedures; chain case (if applicable) inspection and maintenance; track and suspension lubrication.
Suspension System: Front and rear suspension component identification, inspection, lubrication, and replacement; shock absorber service; ski and slider maintenance.
Steering System: Handlebar, steering post, tie rods, and spindle inspection and adjustment; lubrication points.
Brake System: Brake caliper, rotor, and fluid maintenance; bleeding procedures; parking brake adjustment.
Electrical System: Wiring diagrams, lighting systems, battery maintenance, starter motor, charging system, and component testing.
Chassis And Bodywork: Frame inspection, seat removal, hood and panel maintenance, and general bodywork care.
Procedures Included
Maintenance Procedures: Scheduled maintenance tasks, lubrication points and schedules, filter replacements, spark plug changes, and clutch service.
Troubleshooting Guides: Systematic diagnostic procedures for common issues such as starting problems, poor performance, unusual noises, and electrical malfunctions.
Repair Procedures: Detailed step-by-step instructions for component removal, repair, installation, and adjustment across all major systems.
Overhaul Procedures: Comprehensive instructions for complete engine rebuilds and major component overhauls.
Technical Depth
Depth: In-depth, professional-level repair and maintenance information suitable for experienced mechanics and skilled DIY users. Covers diagnostics, specifications, and detailed procedures for complete overhaul.
Manual Specifications
File Format
File Type: PDF
Searchability: Typically text-searchable PDF for easy navigation and information retrieval.
Print Quality
Printability: Designed to be printable for workshop use, with clear diagrams and text.
Binding Type
Binding Consideration: Digital download format (PDF), not a physical product with binding.
Paper Type
Paper Consideration: Digital download format (PDF), not a physical product with paper type.
Engine Specifications
Primary Engine Vx500Sx
Engine Type: Liquid-cooled, 2-stroke, reed valve, 3-cylinder
Displacement: 499 cc
Bore X Stroke: 66.0 mm x 73.0 mm
Compression Ratio: 7.1:1 (typical)
Primary Engine Vx700Dx
Engine Type: Liquid-cooled, 2-stroke, reed valve, 3-cylinder
Displacement: 698 cc
Bore X Stroke: 73.0 mm x 54.5 mm
Compression Ratio: 7.1:1 (typical)
Performance
Horsepower Vx700Dx: Approx. 120-130 HP (estimated for the era)
Fuel System
Carburetors: Dual Mikuni VM34SS (VX500SX), Triple Mikuni VM34SS (VMAX 700 DELUXE)
Fuel Type: Unleaded gasoline (minimum 87 octane recommended)
Lubrication
Oil System: Yamaha Autolube system (premixed oil and fuel injection)
Transmission
Standard
Type: CVT (Continuously Variable Transmission) utilizing an overdrive drive clutch and a driven clutch.
Optional
Optional Features: N/A (CVT is standard for both models)
Features
Clutch Service: Manual provides detailed procedures for drive and driven clutch inspection, cleaning, roller maintenance, spring replacement, and belt replacement. Includes specifications for belt deflection and alignment.
Dimensions
Exterior
Overall Length: Approx. 115-118 inches (model specific, refer to manual for exact figures)
Overall Width: Approx. 43-45 inches (model specific)
Ski Stance: Approx. 38-40 inches (model specific)
Weights
Dry Weight: Approx. 500-550 lbs (model specific, refer to manual for exact figures)
Safety Features
Ratings
Crash Test Info: N/A for snowmobiles; safety focuses on operational features and design.
Active Features
Braking System: Hydraulic disc brake, typically with a left-hand lever control. Manual covers inspection and maintenance of the brake system.
Throttle Control: Thumb throttle with adjustable tension and safety lockout. Manual covers adjustment and maintenance.
Passive Features
Kill Switch: Engine shut-off switch (lanyard type often optional or aftermarket). Manual details its function and wiring.
Lighting: Headlights, taillights, and brake lights. Manual covers bulb replacement and electrical checks.
Technology Features
Infotainment
Instrument Cluster: Analog speedometer, tachometer, odometer, trip meter, and indicator lights for oil level, engine temperature, and low oil. Manual details function and troubleshooting.
Driver Assistance
N A: Snowmobiles of this era generally lacked advanced electronic driver assistance systems.
Connectivity
N A: No integrated connectivity features like Bluetooth or GPS found on this model.
Maintenance
Service Intervals
Initial Service: Break-in service typically around 500-1000 miles or 20-30 hours, including clutch and track adjustment. Manual provides a detailed schedule.
Regular Maintenance: Annual or seasonal maintenance includes checking/replacing spark plugs, air filter, track tension, suspension lubrication, clutch inspection, and coolant levels. Refer to manual for specific mileage/time intervals.
Fluid Specifications
Coolant: Yamalube Coolant or equivalent ethylene glycol-based antifreeze, mixed 50/50 with distilled water. Capacity: Approx. 3-4 liters (refer to manual).
Chaincase Oil: Yamalube Gear Oil or equivalent hypoid gear oil (SAE 80W-90). Capacity: Approx. 200-250 ml (refer to manual).
Brake Fluid: DOT 3 or DOT 4 brake fluid. Manual specifies which is appropriate.
2 Stroke Oil: Yamalube 2M or equivalent high-quality 2-stroke synthetic oil specifically designed for liquid-cooled, oil-injected engines.
Known Issues
Clutch Wear: Normal wear and tear on clutch rollers, buttons, and ramps; belt wear and stretching. Manual covers inspection and replacement procedures.
Carburetor Cleaning: Carburetors can become gummed up if fuel is not treated for storage. Manual provides cleaning and adjustment guides.
Suspension Bushings: Wear in suspension bushings and pivot points can lead to imprecise handling. Manual details inspection and replacement.
Technical Specs
Spark Plug Gap: NGK BR9ES or equivalent, gap set to 0.7-0.8 mm (refer to manual for exact specification).
Idle Speed: Approx. 1500-1700 RPM (refer to manual for precise specification and adjustment procedure).
Vehicle History
Brand Heritage
Yamaha Powersports: Yamaha Motor Corporation has a long-standing reputation for innovation and quality in powersports, including snowmobiles, motorcycles, ATVs, and personal watercraft.
Model Evolution
Vmax Lineage: The VMAX series was known for its performance and advanced technology, establishing Yamaha as a key player in the high-performance snowmobile market during the late 1990s and early 2000s.
Production
Manufacturing Location: Yamaha snowmobiles were primarily manufactured in Japan and/or North America.
Awards & Recognition
Recognitions
Model Recognition: While specific awards for the 2000 models are not readily available, the VMAX series was consistently praised for its performance and reliability within the snowmobile community and industry publications of the era.
Ratings
Industry Perception: Yamaha snowmobiles are generally perceived as robust and well-engineered, known for their strong engines and dependable performance.
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