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Yamaha VX500SX / VMAX 700 DELUXE Snowmobile Service Repair Maintenance Overhaul Workshop Manual
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🏷️ Basic Information Identification Make: Yamaha Model: VX500SX / VMAX 700 DELUXE Product Name: Yamaha VX500SX / VMAX 700 DELUXE Snowmobile Service Repair Maintenance Overhaul Workshop Manual PDF Download Product...
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类型: Snowmobile
厂商:
斯库: 49326
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🏷️ Basic Information
Identification
Make:
Yamaha
Model:
VX500SX / VMAX 700 DELUXE
Product Name:
Yamaha VX500SX / VMAX 700 DELUXE Snowmobile Service Repair Maintenance Overhaul Workshop Manual PDF Download
Product Sku:
YAM-SNOW-2000-VX500SX-VMAX700DELUXE-SRMOWM
Codes
Chassis Code Vx500Sx:
Likely a unique internal Yamaha code for this specific model variant.
Chassis Code Vmax700 Deluxe:
Likely a unique internal Yamaha code for this specific model variant.
👋 Introduction
Market Position
Product Segment:
Performance-oriented trail and mountain snowmobiles from the late 1990s / early 2000s.
Competitive Analysis
Key Competitors:
Arctic Cat ZL series, Ski-Doo Mach Z, Polaris XC series of the same era.
Key Features
Target Audience:
Enthusiasts and technicians responsible for maintaining and repairing these Yamaha snowmobiles.
Manual Advantage:
Provides essential, factory-level information for correct and efficient servicing.
Information Type:
Official Yamaha service documentation (reproduction).
📋 Manual Details
Coverage Areas
Engine Coverage:
Complete engine disassembly, repair, assembly, and inspection for both 500cc and 700cc variants.
Chassis Coverage:
Suspension, steering, track system, skis, and frame components.
Electrical Coverage:
Ignition system, lighting, charging system, wiring diagrams, and component testing.
Fuel System Coverage:
Carburetor adjustment and rebuild, fuel pump, fuel lines, and tank.
Drive System Coverage:
Clutch system (primary and secondary), chaincase, and driveshaft.
Brake System Coverage:
Hydraulic brake system, caliper, master cylinder, and brake fluid.
Bodywork Coverage:
Hood, seat, and fairing removal and installation procedures.
Page Count
Estimated Page Count:
Estimated 400-600 pages (typical for comprehensive service manuals of this era).
Manual Type
Manual Type:
Service Repair Maintenance Overhaul Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
All Major Systems:
Covers all essential systems of the specified Yamaha snowmobile models.
Procedures Included
Disassembly:
Detailed step-by-step procedures for dismantling all components.
Repair:
Comprehensive instructions for repairing or rebuilding various snowmobile parts.
Assembly:
Guidance on reassembling all components correctly after repair or maintenance.
Inspection:
Procedures for inspecting components for wear, damage, and proper function.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common issues.
Maintenance Schedules:
Recommended intervals for routine maintenance tasks.
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts.
Diagrams:
Includes exploded diagrams before disassembly sections for clarity.
Specifications:
Provides detailed technical specifications for torque values, clearances, and fluid types.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Typically yes for well-produced PDF service manuals, allowing for quick content retrieval.
Print Quality
Printability:
Designed for printing individual sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine Vx500Sx
Engine Type:
2-stroke, Reed Valve, Liquid-Cooled
Displacement:
Approximately 496cc (exact bore/stroke would be detailed in the manual).
Bore X Stroke:
Detailed in manual (e.g., likely around 73mm x 59.6mm).
Carburetion:
Dual Mikuni VM series carburetors (likely 34mm or 38mm).
Horsepower Estimate:
Estimated 90-100 HP (specific rating found in manual).
Primary Engine Vmax700 Deluxe
Engine Type:
3-cylinder, 2-stroke, Reed Valve, Liquid-Cooled
Displacement:
698cc (700cc class)
Bore X Stroke:
Detailed in manual (e.g., likely around 73mm x 55mm).
Carburetion:
Triple Mikuni VM series carburetors (likely 38mm or 40mm).
Horsepower Estimate:
Estimated 115-130 HP (specific rating found in manual).
Performance
Compression Ratio:
Specified in manual for both engine variants (crucial for tuning and diagnostics).
Fuel System
Fuel Type:
Unleaded gasoline (Octane rating specified in manual).
Oil Injection:
Yamaha Autolube system (details on reservoir, pump, and oil type in manual).
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with Yamaha's Variable Transmission (YVT) system.
Optional
Optional Transmissions:
N/A for this model year.
Features
Clutch System:
Includes primary (drive) and secondary (driven) clutch specifications, belt types, spring tensions, and roller weights.
Chaincase Lubrication:
Specifications for chaincase oil type and capacity (e.g., Yamaha Yamalube Gear Oil).
📐 Dimensions
Exterior
Overall Length:
Specifications found in manual (typically around 110-120 inches).
Overall Width:
Specifications found in manual (typically around 45-48 inches).
Weights
Dry Weight:
Specifications found in manual (e.g., VMAX 500 SX likely ~480 lbs, VMAX 700 Deluxe likely ~500-520 lbs).
Fuel Capacity:
Specifications found in manual (typically around 10-11 gallons).
Oil Capacity:
Specifications for Autolube reservoir capacity found in manual.
🛡️ Safety Features
Ratings
Crash Safety Ratings:
N/A (Snowmobiles are not subjected to the same crash testing standards as automobiles).
Active Features
Braking System:
Hydraulic disc brake system with details on rotor, caliper, and fluid in manual.
Kill Switch:
Standard emergency engine shut-off tether cord.
Passive Features
Lighting:
Headlights, taillights, and brake lights (wiring and bulb specifications in manual).
Ergonomics:
Handlebar grip, throttle control, and seating position designed for snowmobile operation.
💡 Technology Features
Infotainment
Dashboard Display:
Basic analog gauges (speedometer, tachometer) and warning lights. Specific features detailed in manual.
Driver Assistance
Driver Assistance Systems:
N/A (Basic mechanical systems, no electronic driver aids).
Connectivity
Connectivity Features:
N/A (No integrated electronic connectivity).
🔧 Maintenance
Service Intervals
Initial Service:
Break-in service (e.g., 10-20 operating hours or miles, check manual).
Spark Plug Replacement:
Recommended interval specified in manual (e.g., annually or every 1000-2000 miles).
Clutch Inspection:
Regular inspection of drive belts, rollers, and sheaves recommended (details in manual).
Track Tension:
Periodic adjustment of track tension is crucial for performance and longevity.
Fluid Specifications
Engine Oil:
Yamaha Autolube Injector Oil or equivalent specified 2-stroke injection oil (detailed in manual).
Chaincase Oil:
Yamalube Gear Oil or specified SAE 80W-90 gear oil (capacity in manual).
Coolant:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio usually) for liquid-cooled engines.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid, as specified in the manual.
Known Issues
Clutch Wear:
Common wear item, requiring inspection and potential replacement of belt, rollers, or weights.
Carburetor Icing:
Can occur in very cold, humid conditions, requiring potential adjustment or carburetor pre-heaters.
Exhaust Sparks Arrestor:
Requires periodic cleaning to prevent clogging and performance issues.
Suspension Bushings:
Wear on suspension bushings can lead to play and affect handling.
📚 Vehicle History
Brand Heritage
Yamaha Snowmobile History:
Yamaha has a long-standing history in snowmobile manufacturing, known for innovation and reliability.
Model Evolution
Vmax Lineage:
The VMAX line was a flagship series for Yamaha, known for performance and advanced features for its time.
Production
Model Year:
2000
Manufacturing Location:
Typically Japan or North America for Yamaha snowmobiles.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for these models are not widely documented, but Yamaha's VMAX series was generally well-regarded for performance and innovation during its production years.