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2005 Yamaha XG 250 XG250 Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Yamaha Model: XG250 (Tricker) Year: 2005 Vehicle Type: Motorcycle Body Style: Dual-sport / Trail 👋 Introduction Market Position Vehicle Category: Lightweight, versatile dual-sport motorcycle designed...
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类型: Motorcycle
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2005 Yamaha XG 250 XG250 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XG250 (Tricker)
Year:
2005
Vehicle Type:
Motorcycle
Body Style:
Dual-sport / Trail
👋 Introduction
Market Position
Vehicle Category:
Lightweight, versatile dual-sport motorcycle designed for urban commuting and light off-road use.
Competitive Analysis
Key Competitors:
Honda CRF250L (later models), Kawasaki KLX250, Suzuki DR-Z250, often compared to smaller displacement dual-sports.
Key Features
Unique Selling Points:
Low seat height, lightweight construction, accessible performance, nimble handling, distinctive styling.
Target Audience
Intended Riders:
Beginner to intermediate riders, commuters, riders seeking an approachable and adaptable motorcycle.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
Digital (Likely PDF)
Page Count
Estimated Page Count:
Approx. 300-400 pages (typical for this type of manual)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, inspection, lubrication, cooling system, ignition system, fuel system (carburetor), exhaust system.
Transmission Systems:
Clutch operation, transmission gears, shifting mechanism, lubrication.
Chassis Systems:
Frame inspection, front suspension (forks), rear suspension (shock absorber, swingarm), steering system, wheels, tires, spokes, braking system (front and rear discs).
Electrical Systems:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting system (headlight, taillight, turn signals), ignition system components, switches, instruments, starter system.
Fuel System:
Carburetor identification, dismantling, cleaning, adjustment, float level, jetting specifications, fuel lines, fuel filter.
Cooling System:
Air cooling system specifics (design and maintenance).
Procedures Included
Maintenance Procedures:
Regular maintenance checks, oil changes, filter replacements, spark plug replacement, chain adjustment and lubrication, brake fluid replacement, tire pressure checks.
Repair Procedures:
Detailed step-by-step instructions for component removal, installation, and repair of all major systems.
Troubleshooting Guides:
Diagnostic charts and procedures for identifying and resolving common issues.
Technical Data And Specifications:
Torque specifications, clearances, adjustments, fluid types and capacities, electrical resistance values.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics for ignition and fuel systems, electrical circuit tracing.
Rebuild Procedures:
Comprehensive instructions for complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Image Resolution:
High resolution for clear diagrams and text.
Binding Type
Physical Binding:
N/A (Digital Format)
Paper Type
Physical Paper:
N/A (Digital Format)
Searchability
Text Search Functionality:
Likely searchable text within the PDF document.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve
Displacement:
249 cc
Bore X Stroke:
72.0 x 61.0 mm
Compression Ratio:
9.5:1
Performance
Horsepower:
Approx. 17-19 HP @ ~7500 RPM (actual figures vary slightly by region and tuning)
Torque:
Approx. 18-20 Nm @ ~6000 RPM
Fuel System
Carburetor Type:
Mikuni VM26SS (Single Carburetor)
Fuel Delivery:
Carbureted
Lubrication
Oil Type Specification:
Yamalube 4 (or equivalent API SG, SAE 20W-40 or SAE 10W-30)
Oil Capacity:
1.55 L (with filter change)
🔧 Transmission
Standard
Transmission Type:
Constant mesh 5-speed
Optional
Transmission Options:
N/A
Features
Clutch Type:
Wet, multiple disc
Final Drive:
Chain drive
Transmission Oil Type:
Yamaha Gear Oil (or equivalent API GL-3, SAE 80W)
Transmission Oil Capacity:
0.50 L
📐 Dimensions
Exterior
Overall Length:
2015 mm
Overall Width:
815 mm
Overall Height:
1105 mm
Seat Height:
805 mm
Wheelbase:
1330 mm
Ground Clearance:
235 mm
Weights
Curb Weight:
127 kg (with all necessary operating fluids and a full fuel tank)
Fuel Tank Capacity:
8.0 L
Wheels And Tires
Front Tire Size:
80/90-21M/C 44P
Rear Tire Size:
110/90-17M/C 60P
Front Wheel Size:
21 x 1.60
Rear Wheel Size:
17 x 2.15
Wheelbase Type:
Spoked wheels
🛡️ Safety Features
Ratings
Safety Certifications:
Compliant with relevant motorcycle safety standards for its production year and region.
Active Features
Braking System Type:
Hydraulic disc brakes front and rear.
Front Brake Spec:
245 mm hydraulic disc
Rear Brake Spec:
203 mm hydraulic disc
Passive Features
Lighting System:
Halogen headlight, LED taillight, incandescent turn signals.
Instrumentation:
Analog speedometer, tachometer, odometer, trip meter, neutral indicator, high beam indicator, turn signal indicators.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Basic analog instrumentation)
Driver Assistance
Driver Assistance Systems:
N/A
Connectivity
Connectivity Options:
N/A
Lighting Technology
Headlight Type:
Halogen bulb for adequate illumination.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 km or 3 months, whichever comes first.
Air Filter Cleaning:
Every 3,000 km.
Spark Plug Replacement:
Every 10,000 km.
Chain Lubrication And Adjustment:
Every 1,000 km, or more frequently if exposed to wet conditions.
Brake Fluid Replacement:
Every 2 years.
Fluid Specifications
Engine Oil Grade:
SAE 20W-40 or SAE 10W-30
Transmission Oil Grade:
SAE 80W API GL-3
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires, clutch plates (with high mileage).
Carburetor Tuning:
May require periodic cleaning and adjustment to maintain optimal performance, especially if the motorcycle is used intermittently or exposed to varying altitudes/conditions.
Suspension Wear:
Front fork seals and rear shock absorber may require service or replacement with age and mileage.
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
Yamaha Motor Company, Ltd. is renowned for its extensive range of motorcycles, musical instruments, and marine products, with a strong heritage in motorsport and innovation.
Model Evolution
Introduction Year:
The Yamaha XG250 Tricker was first introduced in 2004.
Design Philosophy:
Designed to be a fun, easy-to-ride, and accessible motorcycle, bridging the gap between scooters and traditional dual-sports, with a focus on urban maneuverability and light trail riding.
Production
Production Location:
Primarily manufactured in Japan for various global markets.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2005 XG250 Tricker are not widely publicized, Yamaha motorcycles consistently receive praise for reliability and engineering across their model lines.
Ratings
Reliability Perception:
Yamaha motorcycles are generally regarded as highly reliable and durable, with good owner satisfaction.
Certifications
Emission Standards:
Compliant with applicable emission standards for its release year and target markets.
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