Vehicle Segment:
Adventure Touring (Dual-Sport)
Key Competitors:
BMW F650GS, KTM 690 Enduro R, Honda Transalp (depending on market availability)
Adventure Focus:
Designed for both on-road touring and off-road adventure riding, robust build, long-distance comfort.
Target Audience:
Professional motorcycle technicians and experienced DIY mechanics
Value:
Provides professional-level repair and maintenance data, empowering owners to perform extensive work, saving on dealership costs.
Instructional Style:
Numbered instructions, detailed sub-steps, notes, cautions, and warnings enhance clarity and accuracy.
Visual Aids:
Includes detailed illustrations, drawings, and photos with enlarged insets for detailed part examination.
Primary Coverage:
Full service, repair, maintenance, and troubleshooting for the Yamaha XT660Z Ténéré
Estimated Page Count:
Highly detailed, likely exceeding 300 pages based on typical full service manuals
Manual Type:
Full Service Repair Manual
Delivery Format:
PDF (Digital Download)
Delivery Method:
Instant Download
Powertrain:
Engine (disassembly, assembly, tuning, diagnostics), Fuel System (injection, fuel pump, filters), Cooling System, Exhaust System
Drivetrain:
Transmission (gearbox, clutch, shifting mechanism), Final Drive (chain, sprockets)
Chassis And Suspension:
Frame, Forks (front suspension), Rear Shock Absorber (rear suspension), Swingarm, Bearings
Brakes:
Front and Rear Brake Systems (hydraulic lines, calipers, master cylinders, discs, pads, bleeding procedures)
Electrical:
Ignition System, Lighting System (headlight, taillight, indicators), Charging System (stator, rectifier/regulator, battery), Starter System, Wiring Diagrams, ECU Diagnostics, Sensors
Bodywork And Trim:
Fairings, Seat, Fuel Tank, Plastics, Panels, Luggage Rack
Fuel System Details:
Specific details on fuel pump operation, injector cleaning, ECU mapping (where applicable) and troubleshooting.
Routine Maintenance:
Oil changes, filter replacements, chain adjustment and lubrication, spark plug inspection/replacement, air filter cleaning/replacement, brake fluid replacement, coolant checks
Component Repair:
Engine rebuilds (top-end, bottom-end), transmission overhauls, suspension fork servicing, brake caliper rebuilds, electrical component troubleshooting and replacement
Diagnostics:
Fault finding, error code interpretation, electrical system diagnostics, fuel injection system troubleshooting
Wiring Diagrams:
Detailed electrical wiring diagrams are a key component, facilitating troubleshooting of the electrical system.
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics and wiring schematics.
Troubleshooting Guides:
Includes specific troubleshooting flowcharts and diagnostic procedures for common and complex issues.
Software Requirements:
Adobe PDF Reader, WinRAR (for potential archive extraction)
Compatibility:
All versions of Windows & Mac
Printability:
Full Printable (all pages are designed to be printed)
Binding Type:
N/A (Digital Download - User Prints and Binds)
Paper Type:
N/A (Digital Download - User Supplies Paper)
Engine Type:
Liquid-cooled, 4-stroke, SOHC, 1-cylinder
Displacement:
660 cc (approx.)
Horsepower Output:
Approx. 47 HP (35 kW) at 6,000 RPM (figures may vary slightly by market)
Torque Output:
Approx. 60 Nm (44 lb-ft) at 5,250 RPM (figures may vary slightly by market)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition System:
TCI (Transistor Controlled Ignition)
Cooling Method:
Liquid-cooled
Cylinder Configuration:
Single-cylinder
Bore X Stroke:
95.0 mm x 83.4 mm (approx.)
Instrument Cluster:
Digital LCD display with speedometer, tachometer, odometer, trip meters, fuel gauge, clock, and warning lights.
ABS Availability:
Optional ABS (Anti-lock Braking System) available on some models/markets.
Diagnostic Port:
On-board diagnostics capability, accessed via a service connector or diagnostic tool.
Oil Change Interval:
Every 5,000 km (3,000 miles) or annually, whichever comes first (refer to manual for exact recommendation)
Valve Clearance Check:
Every 20,000 km (12,000 miles) (refer to manual for exact recommendation)
Engine Oil Type:
Yamaha recommends Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher (check manual for specific viscosity and API rating)
Coolant Type:
Ethylene glycol based anti-freeze and coolant (refer to manual for specific mixture and capacity)
Brake Fluid Type:
DOT 4 (refer to manual for specific recommendations)
Common Wear Items:
Clutch wear, chain and sprocket wear, potential for water ingress in certain electrical connectors if not properly maintained, exhaust servo motor issues (if applicable to specific sub-models)
Maintenance Tips:
Regular cleaning of the air filter, proper chain tension and lubrication are crucial for drivetrain longevity. Checking electrical connections for corrosion.
Oil Filter Part Number Example:
Likely requires Yamaha OEM part number 5JX-13440-00-00 or equivalent aftermarket filter (refer to manual for exact P/N)
Air Filter Part Number Example:
Likely requires Yamaha OEM part number 5VX-14451-00-00 or equivalent aftermarket filter (refer to manual for exact P/N)
Yamaha Offroad Legacy:
Yamaha has a long and successful history in off-road and rally racing, with the Ténéré nameplate originating from the Paris-Dakar Rally.
Tenere Lineage:
The XT660Z Ténéré represents a modern interpretation of the classic Ténéré adventure bike, bridging the gap between lighter dual-sports and larger touring machines.
Manufacturing Location:
Typically manufactured in Thailand
