Engine:
Comprehensive engine disassembly, assembly, tuning, and troubleshooting.
Fuel System:
Carburetor overhaul, fuel tank, fuel pump, and fuel lines.
Cooling System:
Radiator, cooling fan, water pump, and thermostat.
Exhaust System:
Exhaust pipes, muffler, and catalytic converter (if applicable).
Transmission:
Gearbox disassembly, inspection, lubrication, and adjustment.
Clutch:
Clutch operation, adjustment, and component replacement.
Drivetrain:
Chain and sprockets maintenance and replacement, rear hub.
Suspension Front:
Front fork overhaul, seal replacement, fluid changes, and spring inspection.
Suspension Rear:
Monoshock absorber maintenance, linkage lubrication, and adjustment.
Brakes Front:
Brake caliper overhaul, pad replacement, disc inspection, and hydraulic system bleeding.
Brakes Rear:
Rear brake caliper, pad, and disc maintenance.
Wheels Tires:
Wheel bearing inspection and replacement, tire mounting and balancing.
Steering:
Handlebar, triple clamps, and steering head bearing maintenance.
Electrical System:
Ignition system, charging system (stator, rectifier), lighting, battery, starter motor.
Wiring Diagrams:
Detailed, full-color wiring diagrams for all electrical components.
Bodywork Chassis:
Frame inspection, fairings, seat, fuel tank removal and installation, body panel repair.
Troubleshooting:
Extensive diagnostic procedures for common and uncommon problems.
Maintenance:
Routine maintenance, oil changes, filter replacements, chain adjustment, brake fluid flush.
Repair:
Detailed, step-by-step repair instructions for all major components.
Disassembly Assembly:
Complete disassembly and reassembly procedures for the entire motorcycle.
Troubleshooting Diagnostics:
Systematic approach to diagnosing faults, including electrical issues.
Lubrication:
Specific lubrication points and recommended lubricant types.
Adjustments:
Valve clearance, carburetor synchronization, clutch and brake lever adjustments.
Technical Specifications:
Torque specifications, clearances, fluid capacities, and electrical values.
Depth:
Complete factory-level service and repair information suitable for DIY and professional mechanics.
Illustrations:
Hundreds of photos and detailed illustrations guiding each procedure.
Notes Cautions:
Critical information highlighted with notes, cautions, and warnings.
Instruction Format:
Numbered, step-by-step instructions with bolded figure references.
Oil Change Interval:
Refer to manual for specific interval (typically 3,000-5,000 km or 6-12 months).
Valve Clearance Interval:
Refer to manual for specific interval (typically 10,000-15,000 km).
Engine Oil Type:
Yamalube (or equivalent) SAE 10W-40 or 20W-50 API SE, SF, SG or higher.
Engine Oil Capacity Liters:
Approx. 2.0 - 2.2 Liters (with filter change).
Coolant Type:
Ethylene glycol-based antifreeze coolant mixed with distilled water (50:50 ratio).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Common Wear Items:
Cam chain tensioner, clutch plates, fork seals, and wheel bearings can be common wear items over time.
Electrical Connections:
Corrosion in electrical connectors can lead to intermittent issues; requires diligent inspection and cleaning.