Yamaha XTZ660 Tenere 1993-1996 Repair Service Manual

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类型: Motorcycle

斯库: 55178

标签: 1993 1994 1995 1996 Marine Motorcycle Sterndrive XTZ660 Tenere Yamaha

产品多属性

Description

This manual covers the first-generation Yamaha XTZ660 Tenere, specifically models from 1993 through 1996. Renowned for its adventure-touring capabilities and robust single-cylinder engine, the XTZ660 Tenere is a testament to Yamaha's legacy in motorcycle innovation. It offers a balanced blend of on-road comfort and off-road prowess, making it a versatile machine for various riding conditions. The XTZ660H, identified by engine code 3YF, is built upon a durable steel tube frame and features a liquid-cooled, 4-stroke, 659 cc engine. This comprehensive workshop repair service manual, written in English, provides factory-level information essential for the maintenance and repair of your Yamaha XTZ660 Tenere. It details procedures for all systems, including engine and powertrain, fuel and cooling, chassis and suspension, and the electrical system. Within its hundreds of pages, you will find step-by-step instructions, detailed substeps, critical specifications, diagrams, and illustrations covering everything from scheduled maintenance and fluid changes to complex engine rebuilds and electrical diagnostics. This resource is invaluable for owners, DIY mechanics, and professional technicians seeking to ensure the longevity and optimal performance of their motorcycle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XTZ660 Tenere

Model Generation:

First Generation

Model Code:

XTZ660H

Codes

Engine Code Designation:

👋 Introduction

Market Position

Target Audience:

Owners, DIY mechanics, professional technicians performing maintenance and repairs on the Yamaha XTZ660 Tenere.

Competitive Analysis

Value Proposition:

Provides factory-level information, enabling cost savings on repairs and extending the motorcycle's lifespan. Offers more detail than generic online guides.

Key Features

Format Advantage:

Digital PDF format allows for selective printing of relevant sections, keeping the manual clean during use.

Content Authenticity:

Same manual used in local service/repair shops; written by the manufacturer (Yamaha).

📋 Manual Details

Coverage Areas

Applicable Years:

1993, 1994, 1995, 1996

Covered Models:

All Models/Engines/Trim/Transmissions Types

Page Count

Estimated Page Count:

Hundreds of pages (specific count not provided, but indicative of comprehensive coverage)

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine And Powertrain:

Engine top end, Clutch, Engine lubrication system, Crankshaft/Transmission

Fuel And Cooling:

Fuel system, Cooling system

Chassis And Suspension:

Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame

Electrical:

Electrical System, Wiring Diagrams

General:

General Information, Appendix

Procedures Included

Maintenance:

Scheduled maintenance, Fluid checks and changes, Filter replacements

Repair And Rebuild:

Disassembly, Assembly, Reinstallation, Component overhauls, Engine rebuilds

Diagnostics:

Troubleshooting guides, Fault diagnosis, Electrical system diagnostics

Electrical Diagnostics:

Detailed troubleshooting for ignition system, charging system, lighting, and starter system, supported by comprehensive wiring diagrams.

Chassis Maintenance:

Includes procedures for wheel bearing maintenance, swingarm lubrication, steering head bearing adjustment, and fork seal replacement.

Technical Depth

Depth:

Comprehensive: From basic maintenance to in-depth repair and diagnostics, mirroring factory workshop procedures.

Detail Level:

Step-by-step instructions, detailed substeps, critical specifications, diagrams, illustrations, photos, enlarged insets.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Full Printable

Zoom Functionality:

Zoom IN/OUT

Binding Type

Binding Type:

Digital (PDF) - No physical binding

Paper Type

Paper Type:

N/A (Digital format)

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinZip

Compatibility

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, DOHC, 5-valve, Single-cylinder

Displacement:

659 cc

Bore X Stroke:

100.0 mm x 84.0 mm

Compression Ratio:

9.2:1 (typical for this era and engine)

Performance

Horsepower Approximate:

Approx. 46.9 HP (35 kW) @ 6,000 RPM (Varies by market and specific tuning)

Torque Approximate:

Approx. 5.5 kgf·m (54 Nm) @ 5,500 RPM (Varies by market and specific tuning)

Fuel System

Fuel Delivery System:

Carburetor (Likely dual Mikuni BST33 carburetors)

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

Approx. 20 Liters (5.3 US gal)

Fuel Consumption:

Varies with riding conditions, typically around 4.5 - 6 L/100km

🔧 Transmission

Standard

Transmission Type:

Constant mesh, 5-speed

Clutch Type:

Wet, multiple-disc

Features

Gear Ratios:

Specific ratios detailed within the manual, crucial for repair and performance tuning.

📐 Dimensions

Exterior

Length:

Approx. 2310 mm (90.9 in)

Width:

Approx. 875 mm (34.4 in)

Height:

Approx. 1370 mm (53.9 in)

Wheelbase:

Approx. 1500 mm (59.1 in)

Weights

Dry Weight:

Approx. 184 kg (405.7 lbs)

Wet Weight:

Approx. 203 kg (447.5 lbs) (with all fluids)

🛡️ Safety Features

Ratings

Safety Features Overview:

Focuses on mechanical integrity and operational safety; no electronic safety systems like ABS on this model.

Active Features

Braking System:

Front: Hydraulic disc brake; Rear: Hydraulic disc brake (specific caliper and disc sizes detailed in manual).

Passive Features

Frame Construction:

Steel tube frame, designed for durability and off-road capability.

💡 Technology Features

Infotainment

Infotainment System:

None (Basic motorcycle instrumentation: speedometer, tachometer, odometer, trip meter, indicator lights)

Driver Assistance

Rider Aids:

None (Focus on rider control and mechanical feedback)

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 - 10,000 km (refer to manual for precise interval based on usage).

Spark Plug Replacement:

Refer to manual, often around 10,000 - 15,000 km.

Air Filter Cleaning:

Regular inspection and cleaning, typically every 5,000 km, replacement as needed.

Fluid Specifications

Engine Oil Type:

Yamalube 4 (or equivalent API SG, SAE 10W-40 or 20W-40)

Engine Oil Capacity:

Approx. 2.7 Liters (with oil filter change)

Coolant Type:

Ethylene glycol-based antifreeze coolant (50% mixture with distilled water)

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Clutch wear, stator/regulator issues (rectifier), cam chain tensioner wear, and carburetor tuning can be common on older single-cylinder engines.

Maintenance Importance:

Adherence to maintenance schedules outlined in the manual is critical for preventing major issues and ensuring longevity.

📚 Vehicle History

Brand Heritage

Yamaha Motorcycles:

Yamaha Motor Company, a leader in motorcycle innovation, known for performance and reliability across various segments.

Model Evolution

Tenere Lineage:

The Tenere name is synonymous with Yamaha's adventure touring motorcycles, inspired by the Paris-Dakar Rally. The XTZ660 represented a significant evolution in this line.

Xtz660 Tenere Development:

Introduced as a middleweight adventure bike, offering a balance of on-road comfort and off-road prowess, powered by a robust single-cylinder engine.

Production

Production Period:

1991-1996 (XTZ660 Tenere)

🏆 Awards & Recognition

Recognitions

Model Recognition:

While specific awards for the 1993-1996 XTZ660 Tenere are not widely documented, the Tenere line is recognized for its adventure-touring capabilities and has a strong following among enthusiasts.