Yamaha XV 250 1989-2000 Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: XV 250 Nickname: Virago 250 Generation Generation Designation: XV250 (First Generation) Codes Engine Code: 3KF (early models) Chassis Code: XV250 👋 Introduction Market...

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类型: Motorcycle

斯库: 477097

标签: 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 Motorcycle Motorcycles XV 250 XV Models Yamaha

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XV 250

Nickname:

Virago 250

Generation

Generation Designation:

XV250 (First Generation)

Codes

Engine Code:

3KF (early models)

Chassis Code:

XV250

👋 Introduction

Market Position

Vehicle Segment:

Lightweight Cruiser / Entry-level Motorcycle

Target Audience:

New riders, urban commuters, casual cruisers, those seeking an economical and user-friendly motorcycle.

Competitive Analysis

Key Competitors Era:

Honda Shadow 110, Suzuki Savage 650 (though larger), Kawasaki Vulcan 500 (though larger).

Key Features

Design Philosophy:

Classic cruiser styling with compact dimensions and approachable performance.

Vibration Reduction:

V-twin engine with a 70-degree cylinder angle contributes to smooth operation.

Accessibility:

Low seat height and manageable weight make it easy to handle for a wide range of riders.

📋 Manual Details

Coverage Areas

Model Years Covered:

1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000

Page Count

Estimated Page Count:

Over 300 pages (typical for comprehensive service manuals)

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly, inspection, overhaul, and reassembly of the engine, including cylinder heads, pistons, rings, crankshaft, connecting rods, valves, and timing components.

Fuel System:

Carburetor tuning, cleaning, overhaul, fuel pump operation, fuel lines, and fuel tank maintenance.

Ignition System:

CDI unit, ignition coil, spark plugs, wiring, timing checks, and troubleshooting.

Transmission Drivetrain:

Gearbox inspection, clutch operation, gear shift mechanism, final drive (chain and sprockets).

Electrical System:

Wiring diagrams, charging system (stator, regulator/rectifier), battery, starter motor, lighting, indicators, and switches.

Suspension System:

Front fork overhaul, rear shock absorber maintenance, and adjustment procedures.

Brake System:

Front and rear brake caliper service, brake pad replacement, brake fluid flush, and troubleshooting.

Cooling System:

Air-cooled engine management, fin cleaning.

Chassis Frame:

Frame inspection, steering head bearing service, and wheel hub maintenance.

Exhaust System:

Exhaust pipe and muffler inspection and replacement.

Bodywork Fittings:

Fairing removal and installation, seat, fuel tank, fenders, and trim components.

Procedures Included

Scheduled Maintenance:

Detailed guide for routine services, including oil changes, filter replacements, chain adjustment, and bolt torque checks at specified intervals.

Troubleshooting Diagnostics:

Systematic approach to diagnosing and resolving common and uncommon problems, with symptom-based guides.

Engine Rebuild:

Step-by-step instructions for complete engine disassembly, cleaning, inspection, component replacement (e.g., piston rings, gaskets), and reassembly with precise torque specifications.

Carburetor Adjustment:

Procedures for idle speed adjustment, mixture control, and synchronizing multiple carburetors (if applicable).

Electrical Troubleshooting:

Guidance on using multimeters, tracing wiring faults, and diagnosing issues with ignition, charging, and starting systems.

Suspension Fork Service:

Instructions for draining, refilling, and bleeding front fork oil, seal replacement, and spring inspection.

Brake System Maintenance:

Detailed steps for bleeding the brake system, replacing brake pads, and caliper servicing.

Clutch Adjustment:

Lever free play adjustment and clutch cable maintenance.

Wheel Bearing Service:

Inspection and replacement of wheel bearings.

Tire And Tube Replacement:

Guidance on safe tire changing and tube installation.

Technical Depth

Depth Level:

Comprehensive, from basic maintenance to full engine and chassis overhauls.

Diagnostic Capability:

Advanced diagnostic procedures and troubleshooting trees.

Special Tools Required:

Identification and use of specialized tools for specific repair procedures.

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable for quick information retrieval.

Printability:

Printable pages for workshop use.

Print Quality

Resolution:

High-resolution scans of original documentation.

Binding Type

Binding Style:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 4-stroke, V-twin

Displacement:

234 cc (234 cubic centimeters)

Bore X Stroke:

45.0 mm x 74.0 mm (typical, may vary slightly by revision)

Compression Ratio:

9.1:1 (typical)

Valve Train:

SOHC, 2 valves per cylinder

Performance

Horsepower Hp:

Approximately 16-18 hp @ 7500 rpm (specifications vary by market and year)

Torque Lb-Ft:

Approximately 13.3 lb-ft @ 6000 rpm (specifications vary by market and year)

Fuel System

Carburetion:

Mikuni BS26 twin carburetors (one per cylinder)

Fuel Capacity:

9.0 liters (2.4 US gallons)

Fuel Type:

Unleaded gasoline, 87 octane or higher recommended

Ignition System

Ignition Type:

CDI (Capacitor Discharge Ignition)

Engine Oil

Oil Type Recommendation:

Yamalube 4 (or equivalent 10W-40 motorcycle oil)

Oil Capacity W Filter:

1.7 liters (1.8 US qt)

Oil Capacity Wo Filter:

1.5 liters (1.6 US qt)

🔧 Transmission

Standard

Transmission Type:

Constant mesh, 5-speed

Clutch Type:

Wet, multiple disc

Final Drive:

Chain drive

Features

Gear Ratios:

Specific gear ratios detailed in the manual for each gear.

Transmission Fluid

Transmission Oil Type:

Yamalube Gear Oil (or equivalent SAE 80W GL-4 transmission oil)

📐 Dimensions

Exterior

Overall Length:

2,145 mm (84.4 in)

Overall Width:

785 mm (30.9 in)

Overall Height:

1,115 mm (43.9 in)

Wheelbase:

1,485 mm (58.5 in)

Ground Clearance:

135 mm (5.3 in)

Seat Height:

710 mm (28.0 in)

Weights

Dry Weight:

148 kg (326 lbs)

Wet Weight:

Approx. 158 kg (348 lbs) (with fluids)

Gross Vehicle Weight Rating Gvwr:

Not specified, but typically around 320 kg (705 lbs) for this class.

Chassis Components

Front Suspension Type:

Telescopic fork

Front Suspension Travel:

140 mm (5.5 in)

Rear Suspension Type:

Swingarm, dual shock absorbers

Rear Suspension Travel:

82 mm (3.2 in)

Front Brake Type:

Hydraulic disc

Front Brake Size:

220 mm diameter (typical)

Rear Brake Type:

Rear Brake Size:

130 mm diameter (typical)

Front Tire Size:

3.00-18 M/C 47P

Rear Tire Size:

130/90-15 M/C 66P

Wheelbase Type:

Steel tube, double cradle

💡 Technology Features

Infotainment

Infotainment System:

N/A (This is a motorcycle from the late 80s/90s, no electronic infotainment systems are present).

Driver Assistance

Driver Assistance Features:

N/A (No electronic driver assistance features like ABS or traction control are present on this model).

Connectivity

Connectivity Features:

N/A (No electronic connectivity features).

Lighting

Headlight Type:

Halogen

Taillight Type:

Incandescent bulb

Instrumentation

Instrument Panel Features:

Analog speedometer, tachometer (on some variants/years), odometer, trip meter, turn signal indicators, neutral indicator, high beam indicator.

🔧 Maintenance

Service Intervals

First Service:

1000 km (600 miles) or 3 months, whichever comes first.

Subsequent Services:

Every 4000 km (2500 miles) or 6 months.

Engine Oil Change Interval:

Every 4000 km (2500 miles) or 6 months.

Oil Filter Replacement Interval:

Every 8000 km (5000 miles) or annually.

Spark Plug Replacement Interval:

Every 8000 km (5000 miles).

Air Filter Cleaning Interval:

Every 4000 km (2500 miles), clean and re-oil.

Clutch Cable Adjustment Interval:

Every 4000 km (2500 miles).

Throttle Cable Adjustment Interval:

Every 4000 km (2500 miles).

Brake Fluid Flush Interval:

Every 2 years.

Valve Clearance Check Interval:

Every 8000 km (5000 miles).

Fluid Specifications

Engine Oil Viscosity:

10W-40

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid

Fork Oil Type:

Yamaha Fork Oil 10W (or equivalent SAE 10W)

Fork Oil Quantity Per Leg:

207 ml (6.9 US oz)

Known Issues

Carburetor Performance:

Mikuni carbs can sometimes require cleaning and adjustment due to varnish buildup, especially if the fuel is not fresh or the bike sits for extended periods.

Charging System:

Older regulator/rectifier units can be prone to failure, leading to charging issues. Manual covers testing procedures.

Clutch Slippage:

Worn clutch plates can cause slippage, particularly under acceleration. Manual details inspection and replacement.

Rear Shock ABSorbers:

Original rear shocks may lose damping over time. Manual provides adjustment and replacement guidance.

Brake Drum Wear:

Rear drum brake performance can degrade with wear. Manual covers inspection and adjustment.

Torque Specifications

Engine Oil Drain Plug:

20 Nm (14.5 lb-ft)

Spark Plug Torque:

18 Nm (13 lb-ft)

Front Axle Nut:

50 Nm (36 lb-ft)

Rear Axle Nut:

70 Nm (51 lb-ft)

Cylinder Head Bolt Torque Sequence:

Specific multi-stage torque sequence detailed in the manual for proper engine sealing.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Japan

Yamaha Motorcycle Division Founding:

Model Evolution

Virago Line Introduction:

The Virago line was introduced in the early 1980s, known for its V-twin engines and cruiser styling.

Xv250 Introduction Year:

Xv250 Design Intent:

Designed as a smaller, more accessible, and economical option within the Virago family, targeting a broader market.

Production

Production Start Year:

Production End Year For This Manual:

Manufacturing Locations:

Primarily manufactured in Japan and potentially other Yamaha global facilities.

🏆 Awards & Recognition

Recognitions

Award Status:

While specific awards for the XV250 might not be widely publicized as mainstream automotive awards, it received recognition for its affordability, ease of use, and reliability in its class.

Ratings

User Satisfaction Rating:

Generally high user satisfaction for its intended purpose as an entry-level cruiser.

Certifications

Certification Status:

Compliant with prevailing safety and emissions standards for its respective model years and markets.