Segment Description:
Cruiser motorcycle segment, known for comfortable riding position and classic styling.
Key Competitors Era:
Harley-Davidson Sportster and Softail models, Honda Shadow series, Kawasaki Vulcan series, Suzuki Intruder series.
Virago 535 Features:
V-twin engine, shaft drive, iconic styling, accessible seat height, comfortable for touring and city riding.
Virago 1100 Features:
Larger displacement V-twin engine, shaft drive, greater torque for highway cruising, dual exhausts, classic cruiser aesthetics.
Benefit To Owner:
Enables owners to perform maintenance, troubleshoot issues, and conduct repairs, saving time and money compared to dealership service.
Covered Model Years:
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
Variants Covered:
Includes coverage for both XV535 and XV1100 Virago models, potentially covering variations within these model lines (e.g., Virago 750, although not explicitly stated, common in these types of manuals).
Estimated Page Count:
400-600 (typical for comprehensive service manuals of this era)
Manual Type:
Factory Service Manual
Engine Systems:
Engine overhaul, carburetor tuning and rebuilding, ignition system, lubrication system, cooling system (where applicable), starting system, fuel system.
Drivetrain Systems:
Clutch operation and adjustment, transmission disassembly and assembly, final drive maintenance (shaft drive for XV1100).
Chassis Systems:
Frame and suspension inspection, fork overhaul, rear shock absorber replacement, steering system maintenance.
Electrical Systems:
Wiring diagrams, lighting system, battery and charging system, starter motor, electrical component testing and replacement.
Braking Systems:
Brake caliper service, brake pad replacement, brake fluid flush and bleeding, master cylinder overhaul.
Fuel System Details:
Detailed carburetor specifications, jetting information, float level adjustments, fuel line routing.
Maintenance Procedures:
Routine maintenance checks, oil changes, filter replacements, spark plug service, chain adjustment (XV535), shaft drive lubrication (XV1100).
Diagnostic Procedures:
Troubleshooting guides for common problems, diagnostic charts for electrical and mechanical issues, symptom-based troubleshooting.
Repair Procedures:
Step-by-step instructions for engine rebuilding, transmission repair, electrical component replacement, suspension overhaul, brake system repairs.
Adjustment Procedures:
Carburetor synchronization, valve clearance adjustment, clutch adjustment, throttle cable adjustment.
Bodywork And Trim:
Instructions for removal and installation of body panels, fenders, fuel tank, seats, and trim pieces.
Diagnostic Capability:
Advanced diagnostics for ignition timing, fuel delivery issues, and electrical faults.
Rebuild Information:
Comprehensive engine and transmission rebuild procedures with torque specifications and clearances.
Troubleshooting Level:
Detailed troubleshooting trees and symptom analysis for common and uncommon issues.
Torque Specifications:
Comprehensive torque specifications for all critical fasteners and engine components.
Clearances And Tolerances:
Detailed measurements for valve clearances, piston ring gaps, bearing tolerances, etc.
Xv535 Engine Type:
75-degree V-twin, four-stroke, SOHC, 2 valves per cylinder
Xv535 Displacement:
534 cc
Xv535 Bore X Stroke:
76.0 mm x 58.0 mm
Xv535 Compression Ratio:
9.7:1
Xv535 Horsepower Approx:
44 hp @ 7,500 rpm
Xv535 Torque Approx:
4.6 kg-m (33.3 lb-ft) @ 6,000 rpm
Xv1100 Engine Type:
75-degree V-twin, four-stroke, SOHC, 2 valves per cylinder
Xv1100 Displacement:
1063 cc
Xv1100 Bore X Stroke:
95.0 mm x 75.0 mm
Xv1100 Compression Ratio:
8.5:1
Xv1100 Horsepower Approx:
63 hp @ 6,500 rpm
Xv1100 Torque Approx:
8.7 kg-m (62.9 lb-ft) @ 4,500 rpm
Cooling System:
Air-cooled
Xv535 Carburetion:
Dual Mikuni VM34 carburetors (typically)
Xv1100 Carburetion:
Dual Mikuni BDSR36 carburetors (typically)
Fuel Tank Capacity:
XV535: ~13.0 liters (2.9 Imp gal), XV1100: ~16.0 liters (3.5 Imp gal) (approximate, varies by sub-model)
Safety Ratings:
Not applicable (motorcycle safety is assessed by independent crash tests, which were less standardized in this era and not typically covered in service manuals).
Braking System:
Disc front brake, drum rear brake (XV535 early models); Disc front and rear brakes (XV1100 and later XV535 models).
Lighting:
Halogen headlight, taillight, turn signals, brake light.
Frame Construction:
Steel frame, designed for stability and rider comfort.
Oil Change Interval:
Every 5,000 km (3,000 miles) or annually, whichever comes first.
Oil Filter Replacement:
With every oil change.
Air Filter Cleaning Replacement:
Every 10,000 km (6,000 miles), inspect and clean/replace as needed.
Spark Plug Service:
Every 10,000 km (6,000 miles) for inspection and cleaning, replacement as needed.
Valve Clearance Adjustment:
Every 20,000 km (12,000 miles) or as specified in the manual.
Brake Fluid Flush:
Every 2 years or as recommended.
Engine Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 API SE or SF engine oil)
Engine Oil Capacity:
XV535: ~2.4 liters (with filter), XV1100: ~3.1 liters (with filter) (verify exact capacity in manual)
Brake Fluid Type:
DOT 3 or DOT 4 (verify in manual)
Gear Oil Type:
Yamalube Gear Oil or equivalent SAE 80 API GL-4 (for shaft drive, if applicable)
Common Xv535 Issues:
Carburetor gumming/clogging from old fuel, potential cam chain noise, aging electrical connectors, rear brake wear.
Common Xv1100 Issues:
Shaft drive spline lubrication, carburetor synchronization, starter motor solenoid issues, general aging components (rubber, cables).
Manual Includes Part Numbers:
Likely includes part numbers for key components for identification and ordering.
Yamaha Motorcycle Legacy:
Yamaha Motor Company, established in 1955, has a strong reputation for innovation, performance, and reliability in motorcycles, musical instruments, and other products.
Virago Line Introduction:
The Virago line was introduced in the early 1980s as Yamaha's answer to the growing cruiser market, emphasizing customization and V-twin character.
Xv535 Development:
The XV535 was developed as a more accessible and lighter-weight cruiser, popular for its easy handling and classic styling, appealing to a broader range of riders.
Xv1100 Development:
The XV1100 represented a larger, more powerful iteration of the Virago cruiser, designed for comfortable long-distance riding and a more substantial presence on the road.
Manufacturing Location:
Primarily manufactured in Japan.
