Yamaha Xv-700 Virago 1981-1994 Repair Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: XV700 Virago Model Nickname: Virago 700 Generation Generation Designation: XV700 Series Codes Chassis Code Range: 4X7 👋 Introduction Market Position Market Segment: Mid-size...

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类型: Motorcycle

斯库: 84855

标签: 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 Motorcycle Motorcycles Virago Xv-700 Virago Yamaha

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Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XV700 Virago

Model Nickname:

Virago 700

Generation

Generation Designation:

XV700 Series

Codes

Chassis Code Range:

👋 Introduction

Market Position

Market Segment:

Mid-size cruiser motorcycle, targeting riders seeking classic styling with reliable Japanese engineering.

Competitive Analysis

Key Competitors:

Honda Shadow, Suzuki Intruder, Kawasaki Vulcan (specific displacements vary by year and model).

Key Features

Design Philosophy:

Shaft-driven V-twin engine, classic cruiser styling with teardrop tank, low seat height, comfortable riding position.

📋 Manual Details

Coverage Areas

Applicable Years:

1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994

Page Count

Estimated Page Count:

400-500 (estimated based on typical factory service manuals for this era and coverage)

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, cylinder head, piston, crankshaft, camshaft, valve train, timing system, lubrication system.

Fuel System:

Carburetor disassembly, cleaning, adjustment (VM-type dual carburetors), fuel pump, fuel lines, fuel tank.

Ignition System:

CDI ignition, ignition timing, spark plugs, coils, pickup coils, wiring diagrams.

Transmission Drivetrain:

Gearbox disassembly, inspection, repair, clutch operation, final drive (shaft drive) inspection and maintenance.

Electrical System:

Wiring diagrams, lighting system, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), battery, fuses, switches.

Suspension Steering:

Front fork (telescopic) overhaul, rear shock absorber maintenance, steering head bearing adjustment, wheel alignment.

Braking System:

Front and rear brake caliper service, brake pad replacement, brake fluid bleeding, master cylinder inspection, brake hoses.

Cooling System:

Air-cooled engine (no specific coolant system coverage).

Exhaust System:

Exhaust pipe inspection, muffler maintenance.

Frame Bodywork:

Frame inspection, body panel removal and installation, seat, fenders, tank.

Procedures Included

Routine Maintenance:

Oil change, filter replacement, chain adjustment (if applicable, though Virago is shaft drive), spark plug replacement, air filter cleaning/replacement, brake inspection, tire pressure checks.

Troubleshooting:

Diagnostic charts for common problems, electrical fault finding, engine performance issues.

Repair Procedures:

Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly.

Adjustment Procedures:

Carburetor synchronization and adjustment, valve clearance adjustment, ignition timing, clutch and throttle cable free play.

Torque Specifications:

Essential torque values for critical fasteners throughout the motorcycle.

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Suitable for both novice and experienced mechanics.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text (depending on the source scan quality).

Print Quality

Print Quality:

High-resolution scans suitable for printing and clear viewing of diagrams.

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin, 4-stroke, SOHC, 2 valves per cylinder

Displacement:

699 cc (693 cc for some sources)

Bore X Stroke:

78.0 mm x 73.0 mm

Compression Ratio:

9.2:1 (typical)

Performance

Horsepower Rating:

Approx. 52 HP @ 7000 RPM (varies slightly by year/market)

Torque Rating:

Approx. 58 Nm (43 lb-ft) @ 6000 RPM (varies slightly by year/market)

Fuel System

Carburetor Type:

Two Mikuni VM-type carburetors (e.g., VM34) or similar

Fuel Capacity:

Approx. 13.0 liters (3.4 US gallons)

Lubrication

Oil Type Recommendation:

Yamalube 4 (or equivalent API SE, SF, SG or JASO MA) SAE 20W-40 or 10W-30 motorcycle oil

Oil Capacity With Filter:

Approx. 3.4 liters (3.6 US quarts)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Optional

Optional Transmission:

Features

Final Drive:

Shaft Drive

Clutch Type:

Wet, multi-disc

📐 Dimensions

Exterior

Overall Length:

Approx. 2235 mm (88.0 in)

Overall Width:

Approx. 835 mm (32.9 in)

Overall Height:

Approx. 1135 mm (44.7 in)

Wheelbase:

Approx. 1515 mm (59.6 in)

Weights

Dry Weight:

Approx. 193 kg (425 lbs)

Wet Weight:

Approx. 209 kg (461 lbs)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle safety ratings not standardized in the same way as automobiles).

Active Features

Active Safety Features:

Hydraulic disc brakes (front and rear), well-balanced chassis for stability.

Passive Features

Passive Safety Features:

Sturdy frame construction, rider ergonomics.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic motorcycle technology for its era, no integrated infotainment).

Driver Assistance

Driver Assistance Systems:

Connectivity

Connectivity Features:

Lighting

Lighting Technology:

Halogen headlight, incandescent taillight and turn signals.

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Every 4,000 km (2,500 miles) or 6 months, whichever comes first.

Spark Plug Replacement Interval:

Every 8,000 km (5,000 miles) or as per manual recommendation.

Valve Clearance Check Interval:

Every 8,000 km (5,000 miles) or 12 months.

Brake Fluid Replacement Interval:

Every 2 years or as per manual recommendation.

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for specific recommendation)

Final Drive Oil Type:

Yamalube Gear Oil (or equivalent SAE 80 hypoid gear oil)

Known Issues

Common Wear Items:

Clutch plates, brake pads, fork seals, starter motor brushes, regulator/rectifier failure, carburetor float bowl leaks.

Electrical Concerns:

Corrosion in electrical connectors, aging wiring harnesses, and potential failure of the voltage regulator/rectifier unit.

Engine Performance Quirks:

Carburetor synchronization is critical for smooth running. Older models may experience cam chain noise if not properly maintained.

📚 Vehicle History

Brand Heritage

Yamaha Motorcycles Legacy:

Yamaha Motor Company, founded in 1955, has a rich history in motorcycle manufacturing, known for innovation, performance, and reliability across various segments.

Model Evolution

Virago Lineage:

The Virago line was Yamaha's entry into the popular cruiser market, characterized by its V-twin engines, shaft drive, and distinctive styling. The XV700 was a significant model in this line.

Production

Production Years Range:

1981-1994 for the XV700 Virago series, with various engine displacements and updates within this period (e.g., XV700, XV750, XV1000, XV1100).

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Motorcycle Magazine Reviews:

While specific awards are rare for individual model years, the Virago line was generally well-received for its styling and value, earning positive reviews from prominent motorcycle publications of the time.