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Yamaha XV19 Raider 2008 Workshop Repair Service Manual

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The Yamaha XV19 Raider is a distinctive motorcycle introduced in 2008, embodying a classic chopper aesthetic with modern engineering. Powered by a robust 1854cc air-cooled V-twin engine, it delivers substantial...
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Yamaha XV19 Raider 2008 Workshop Repair Service ManualYamaha XV19 Raider 2008 Workshop Repair Service ManualYamaha XV19 Raider 2008 Workshop Repair Service ManualYamaha XV19 Raider 2008 Workshop Repair Service Manual
The Yamaha XV19 Raider is a distinctive motorcycle introduced in 2008, embodying a classic chopper aesthetic with modern engineering. Powered by a robust 1854cc air-cooled V-twin engine, it delivers substantial torque, complemented by a smooth belt drive for efficient power transfer. Its long, low chassis, raked-out front end, and teardrop fuel tank create a striking visual presence, making it a standout in the cruiser segment. Designed for riders who appreciate powerful performance and bold styling, the XV19 Raider offers a comfortable riding experience suitable for both cruising and longer journeys. This comprehensive workshop repair service manual provides detailed guidance for all aspects of the Yamaha XV19 Raider. It covers all models, engines, and trims, offering in-depth information on routine maintenance, component diagnostics, and complete repair procedures for every system, including the engine, fuel injection, ignition, transmission, brakes, and electrical systems. Essential for owners and technicians alike, this manual facilitates proper upkeep and effective troubleshooting, ensuring the longevity and optimal performance of the motorcycle. It includes technical specifications, wiring diagrams, and lists of special tools required for various procedures.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XV19 Raider
Year:
2008
Product Name:
Yamaha XV19 Raider 2008 Workshop Repair Service Manual PDF Download
Vehicle Type:
Motorcycle
👋 Introduction
Market Position
Vehicle Segment:
Cruiser/Power Cruiser
Target Audience:
Riders seeking a large-displacement, stylish, and powerful cruiser with a focus on long-distance comfort and customizability.
Competitive Analysis
Key Competitors 2008:
Harley-Davidson Softail/Dyna models, Indian Chief, Kawasaki Vulcan 900/1700, Honda VTX1800, Suzuki Boulevard M109R.
Key Features
Design Philosophy:
Features a long, low chassis, raked-out front end, teardrop fuel tank, and prominent V-twin engine, embodying a classic American chopper aesthetic with modern engineering.
Engine Configuration:
Air-cooled, 48-degree V-twin engine, a hallmark of Yamaha's cruiser lineup.
Drivetrain:
Belt drive for low maintenance and smooth power delivery.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models/Engines/Trim/Transmission
Page Count
Estimated Page Count:
Comprehensive (typical workshop manuals for this era range from 400-800 pages, depending on detail)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Detailed diagnostics, disassembly, assembly, inspection, and repair procedures for the XV19 Star Warrior V-twin engine.
Fuel System:
Fuel injection system (EFI) components, sensors, actuators, fuel pump, injectors, throttle body, and troubleshooting.
Ignition System:
ECU, ignition coils, spark plugs, timing, and related troubleshooting.
Transmission System:
5-speed constant mesh transmission, clutch operation, maintenance, inspection, and repair of gearbox components.
Drivetrain:
Final drive (belt drive system) inspection, adjustment, and replacement of belt and pulleys.
Brakes:
Hydraulic front and rear disc brake systems, caliper, master cylinder, brake lines, bleeding procedures, and pad replacement.
Suspension:
Front telescopic fork (air assist) and rear monoshock suspension system, fork oil change, seals, spring preload adjustment, and rear shock absorber service.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting, instrumentation, and electronic control unit (ECU).
Cooling System:
Air-cooled engine design, but includes oil cooler and related lines.
Exhaust System:
Exhaust pipes, mufflers, and catalytic converter (if applicable), inspection and replacement.
Chassis And Frame:
Frame inspection, steering head bearing service, and general chassis components.
Bodywork And Trim:
Fenders, fuel tank, seat, side covers, and other cosmetic components removal and installation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, drive belt inspection, chain adjustment (if applicable, though Raider uses belt), lubrication points, brake fluid checks, tire pressure.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable), electrical system diagnostics.
Engine Repair:
Top-end rebuild (cylinder head, valves, pistons), bottom-end overhaul (crankshaft, connecting rods), seal and gasket replacement.
Transmission Repair:
Clutch replacement, gearbox disassembly, gear inspection, bearing replacement.
Brake System Repair:
Caliper overhaul, master cylinder rebuild, brake line replacement, rotor inspection.
Suspension Service:
Fork seal replacement, fork oil viscosity and level checks, rear shock absorber maintenance.
Electrical Diagnostics:
Wiring harness troubleshooting, component testing, sensor diagnosis, ECM checks.
Fuel System Cleaning:
Throttle body cleaning, injector cleaning (potentially requiring specialized equipment or services).
Wheel And Tire Service:
Wheel bearing inspection and replacement, tire mounting and balancing.
Technical Depth
Depth Of Information:
Comprehensive. Covers everything from basic scheduled maintenance to full engine and transmission rebuilds, with detailed diagnostic procedures.
Diagnostic Level:
Advanced, including wiring diagrams, sensor data interpretation, and component testing specifications.
Special Tools:
Lists required special tools and their part numbers for specific procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically searchable text-based PDF for easy navigation.
Print Quality
Print Readability:
Designed for clear printing with legible diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Likely 4WM (related to the 1854cc Star Warrior engine)
Engine Type:
Air-cooled, 4-stroke, SOHC, 4-valve per cylinder, V-twin
Displacement:
1854 cc (113.1 cubic inches)
Bore X Stroke:
100.0 mm x 118.0 mm (approx.)
Compression Ratio:
8.4:1 (typical for this engine)
Performance
Horsepower Estimated:
Around 95-100 HP (at crankshaft)
Torque Estimated:
Around 120-125 lb-ft (at crankshaft)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Dual-Stage Fuel Injection (DSFI) and Mikuni throttle bodies.
Fuel Type:
Unleaded gasoline, minimum 87 octane (RON+MON)/2 (typical)
Lubrication
Oil System:
Wet sump lubrication
Oil Capacity:
Approx. 4.9 US qt (4.6 L) with filter change
Ignition
Ignition Type:
TCI (Transistor Controlled Ignition)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multiple disc
Final Drive:
Belt drive
Features
Gear Ratios:
Specific ratios available in the manual (e.g., 1st: 3.400, 2nd: 2.471, 3rd: 1.778, 4th: 1.357, 5th: 1.150, Final drive ratio: 2.130)
📐 Dimensions
Exterior
Length:
Approx. 98.6 inches (2505 mm)
Width:
Approx. 37.0 inches (940 mm)
Height:
Approx. 47.6 inches (1210 mm) (to top of windshield/headlight)
Wheelbase:
Approx. 70.1 inches (1780 mm)
Ground Clearance:
Approx. 5.3 inches (135 mm)
Seat Height:
Approx. 27.2 inches (690 mm)
Weights
Dry Weight:
Approx. 681 lbs (309 kg)
Wet Weight Estimated:
Approx. 714 lbs (324 kg) (with all fluids)
Fuel Capacity:
4.0 US gal (15 L)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycles are not typically rated by agencies like NHTSA or IIHS. Safety is inherent in design and rider control.
Active Features
Braking System:
Hydraulic disc brakes front and rear provide strong stopping power.
Suspension Stability:
Stable chassis and adjustable suspension contribute to rider control.
Passive Features
Lighting:
Halogen headlight and taillight for visibility.
Ergonomics:
Raked-out front end and low seat height contribute to a relaxed riding posture.
💡 Technology Features
Infotainment
Instrumentation:
Digital speedometer, analog tachometer, fuel gauge, odometer, trip meter, clock, and various indicator lights.
Driver Assistance
Rider Aids:
No electronic rider aids like ABS or traction control were standard on this model in 2008.
Connectivity
Connectivity Features:
N/A (Motorcycle of its era)
🔧 Maintenance
Service Intervals
First Service:
Typically around 600 miles (1,000 km) for an initial break-in service including oil and filter change, and inspection.
Regular Oil Change:
Every 3,000-4,000 miles (5,000-6,000 km) or annually, whichever comes first.
Air Filter Service:
Inspect every 4,000 miles (6,000 km), clean/replace as needed based on operating conditions.
Spark Plug Replacement:
Typically around 15,000-20,000 miles (24,000-32,000 km), depending on plug type.
Drive Belt Inspection:
Inspect for wear and tension every 4,000 miles (6,000 km).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent API SG, SF or SH, SAE 20W-40 or 10W-30)
Engine Oil Viscosity Recommendation:
SAE 20W-40 is often recommended for this engine. Check manual for climate-specific recommendations.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Fork Oil Type And Level:
Yamaha Fork Oil (YAMALUBE) or equivalent SAE 10 or 15 fork oil. Level: 150mm (5.91 in) for standard operation, specific values for adjustments.
Known Issues
Common Wear Items:
Drive belt wear, brake pad wear, front fork seal leaks (common on many bikes), exhaust pipe discoloration.
Potential Electrical:
While generally reliable, intermittent electrical connections or stator issues can occur on older bikes.
Engine Performance:
Generally robust, but proper maintenance of the EFI system and regular oil changes are crucial for longevity.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company, established in 1955, has a rich history in motorcycle manufacturing, known for innovation, performance, and reliability across various segments.
Model Evolution
Raider Introduction:
The XV19 Raider was introduced for the 2008 model year, designed as a stylistic statement with a chopper-inspired look, building upon Yamaha's successful large-displacement V-twin cruiser platform.
Engine Platform:
Shares its core engine architecture with the XV1900 (Star Warrior/Midnight Warrior), a powerful and torquey V-twin.
Production
Manufacturing Location:
Likely manufactured in Japan or with significant assembly/component sourcing from Japan.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
The XV19 Raider received generally positive reviews for its styling, powerful engine, and comfortable ride, often praised for its custom-bike appearance straight from the factory.
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