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Yamaha XV19 Raider 2008 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: XV19 Raider Year: 2008 Product Type: Workshop Service Repair Manual Codes Engine Code: XV19CS 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience:...
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类型: Motorcycle
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Yamaha XV19 Raider 2008 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XV19 Raider
Year:
2008
Product Type:
Workshop Service Repair Manual
Codes
Engine Code:
XV19CS
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Yamaha XV19 Raider owners, independent repair shops, motorcycle technicians
Competitive Analysis
Competitors:
Harley-Davidson V-Rod, Honda Fury, Indian Chief Vintage (competitors in the large-displacement cruiser segment)
Key Features
Design Philosophy:
Custom cruiser styling with a long wheelbase, low seat height, and powerful V-twin engine
Manual Value Proposition:
Enables owners and technicians to perform all necessary maintenance and repairs to factory standards, ensuring optimal performance and longevity of the vehicle.
📋 Manual Details
Coverage Areas
General Coverage:
Complete factory service and repair information
Specific Systems:
Engine, Fuel System, Ignition System, Transmission, Drivetrain, Chassis, Suspension, Brakes, Electrical System, Bodywork, Cooling System, Lubrication System, Frame, Wheels, Tires, Controls, Instruments, Diagnostics
Page Count
Estimated Pages:
Hundreds of pages (exact count not specified in product info, but implies comprehensive)
Manual Type
Type:
Official Full Factory Service Repair Manual
Language
Language:
English (presumed, as most factory manuals are released in English first for global markets)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, repair, overhaul of all internal components (pistons, rings, crankshaft, connecting rods, cylinder heads, valves, camshafts, timing system)
Fuel System:
Fuel pump, injectors, throttle body, fuel lines, fuel tank, fuel pressure testing, cleaning and replacement procedures
Ignition System:
Ignition coils, spark plugs, ignition control module, timing adjustments, troubleshooting
Transmission Drivetrain:
Clutch operation, gearbox inspection and repair, final drive unit maintenance and overhaul, drive shaft and U-joint inspection
Brakes:
Brake caliper overhaul, master cylinder service, brake line replacement, bleeding procedures, disc and pad inspection and replacement, ABS system diagnostics (if applicable)
Suspension Steering:
Front fork disassembly, service, and adjustment; rear shock absorber inspection and replacement; steering head bearing maintenance; wheel bearing replacement
Electrical System:
Wiring diagrams, battery service, starter motor, alternator, lighting system, indicators, horn, fuse box location and testing, diagnostic connector and procedures
Cooling System:
Radiator, coolant hoses, thermostat, water pump inspection and replacement, coolant type and capacity
Bodywork Frame:
Fairing removal and installation, seat removal, fender replacement, frame inspection for damage, structural integrity checks
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, lubrication points, chain adjustment (if applicable), tire pressure checks
Troubleshooting:
Diagnostic flowcharts, common problems and solutions, symptom-based troubleshooting guides
Repair Overhaul:
Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and adjustment for all major systems
Electrical Diagnostics:
Testing of sensors, actuators, ECUs, wiring continuity, short circuits, and voltage checks
Specifications:
Torque specifications for all fasteners, critical clearances, fluid capacities, and measurement specifications
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full engine and transmission rebuilds
Diagnostic Level:
Advanced diagnostics, including troubleshooting of electronic systems and sensor data
Special Tools:
Identification and usage of specialized tools required for specific repair procedures
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text (typical for professionally produced PDFs)
Print Quality
Quality:
High-resolution, suitable for printing individual pages or the entire document
Binding Type
Binding:
Not applicable (digital format)
Paper Type
Paper:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, SOHC, V-twin
Displacement:
1854 cc (113.1 cu in)
Bore X Stroke:
100.0 mm x 118.0 mm (3.94 in x 4.65 in)
Compression Ratio:
9.5:1
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approximately 100 hp (actual figures may vary based on market and tuning; manual will provide precise figures).
Torque:
Approximately 120 lb-ft (actual figures may vary; manual will provide precise figures).
Fuel System
Fuel Delivery:
Fuel Injection (FI) with Mikuni twin throttle body
Fuel Type:
Unleaded gasoline, minimum 87 octane
Cooling System
Cooling Method:
Air-cooled
Lubrication
Oil Type:
Yamalube 4 (or equivalent motorcycle-specific 20W-40 API SG or higher)
Oil Capacity W Filter Change:
Approximately 4.2 US qt (4.0 L) - Manual will confirm exact capacity.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multiple-disc
Final Drive:
Belt drive
Features
Gear Ratios:
Manual will provide specific gear ratios.
Transmission Oil Type:
Yamalube SAE 80 hypoid gear oil (or equivalent API GL-4)
Transmission Oil Capacity:
Approximately 0.95 US qt (0.9 L) - Manual will confirm exact capacity.
📐 Dimensions
Exterior
Overall Length:
Approximately 98.6 in (2505 mm)
Overall Width:
Approximately 34.4 in (875 mm)
Overall Height:
Approximately 46.3 in (1175 mm)
Wheelbase:
Approximately 70.7 in (1800 mm)
Ground Clearance:
Approximately 5.5 in (140 mm)
Weights
Dry Weight:
Approximately 638 lbs (290 kg)
Wet Weight:
Approximately 672 lbs (305 kg) (with all fluids) - Manual will provide exact figure.
Fuel Tank Capacity:
4.7 US gal (17.7 L)
Wheels Tires
Front Tire Size:
120/70-21M/C 58H
Rear Tire Size:
210/50-18M/C 77H
Wheel Type:
Cast aluminum
Bolt Pattern:
Not applicable (typical for motorcycles with single-sided rear hub and different front hub design)
🛡️ Safety Features
Ratings
Crash Test Results:
Motorcycles are generally not subjected to standardized crash testing like automobiles. Safety is inherent in design and rider control.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Manual details inspection, maintenance, and repair of these systems.
Lighting:
Halogen headlight, LED taillight, front and rear turn signals. Manual covers bulb replacement and electrical checks.
Passive Features
Frame Construction:
Steel frame designed for stability and rider feedback. Manual includes frame inspection procedures.
Ergonomics:
Low seat height and comfortable riding position contribute to rider control and reduce fatigue.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, digital tachometer, fuel gauge, clock, trip meters, hazard warning lights. Manual details instrument cluster operation and diagnostics.
Lighting Technology:
Halogen headlight for strong illumination, LED tail and brake lights for visibility and longevity.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) may be an optional feature on some models. Manual will specify if ABS is present and detail its function and diagnostics.
Connectivity
Diagnostic Port:
Standard diagnostic port for connecting scan tools to retrieve fault codes and monitor sensor data. Manual includes diagnostic procedures.
🔧 Maintenance
Service Intervals
First Service:
Typically around 600 miles (1000 km) for initial break-in service, including oil and filter change, chain adjustment, and general inspection. Manual will specify exact interval.
Regular Oil Change:
Every 3,000-4,000 miles (5,000-6,000 km) or annually. Manual will provide precise mileage and time intervals.
Air Filter Cleaning Replacement:
Inspect every 3,000 miles, clean or replace as needed. Manual will specify.
Spark Plug Replacement:
Typically every 10,000-15,000 miles. Manual will provide specific part numbers and intervals.
Belt Drive Maintenance:
Regular inspection for wear, tension adjustment as needed. Manual will detail inspection points and adjustment procedures.
Fluid Specifications
Engine Oil Spec:
Yamalube 4 (or equivalent 20W-40 API SG or higher)
Transmission Oil Spec:
Yamalube SAE 80 hypoid gear oil (or equivalent API GL-4)
Brake Fluid Spec:
DOT 4 hydraulic brake fluid
Coolant Spec:
Permanent type antifreeze coolant (ethylene glycol based), typically a 50/50 mix with distilled water. Manual will specify Yamaha's recommended coolant.
Known Issues
Typical Wear Items:
Brake pads, tires, clutch plates (dependent on riding style), spark plugs, air filter, drive belt. Manual provides wear limits and replacement procedures.
Potential Issues:
As with any vehicle, electrical connectors can corrode over time, and fuel injection systems can require cleaning. Manual's diagnostic section addresses these.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, a Japanese company known for a wide range of products including motorcycles, musical instruments, and powersports equipment.
Model Evolution
Lineage:
The XV19 Raider is part of Yamaha's Star Motorcycles cruiser line, building upon the success of models like the Road Star and Warrior. It was introduced as a bold, custom-styled machine.
Design Inspiration:
Features a long, low-slung chassis and styling cues reminiscent of classic choppers and custom bikes.
Production
Introduction Year:
The XV19 Raider was first introduced for the 2008 model year.
Manufacturing Location:
Typically assembled in Japan or specialized Yamaha facilities.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2008 model year are not readily recalled, the Star Motorcycles line is generally well-regarded for its build quality and performance. The manual itself is a testament to Yamaha's commitment to supporting its products.
Ratings
User Reviews:
Positive user reviews often cite the powerful engine, comfortable riding position, and distinctive styling as major strengths.
Certifications
Manual Standard:
Adheres to industry standards for technical repair documentation, providing clear instructions and accurate specifications.
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