Yamaha XV250 1988-2008 Workshop Service Manual Repair

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🏷️ Basic Information Identification Make: Yamaha Model: XV250 Virago Alias: XV250 V-Star (some markets) Generation Production Start Year: 1988 Production End Year: 2007 Codes Chassis Codes: 3LW, 5AJ 👋 Introduction...

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类型: Motorcycle

斯库: 56761

标签: 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 Misc Motorcycle Motorcycles XV250 Yamaha

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XV250 Virago

Alias:

XV250 V-Star (some markets)

Generation

Production Start Year:

Production End Year:

Codes

Chassis Codes:

3LW, 5AJ

👋 Introduction

Market Position

Segment:

Entry-level cruiser motorcycle

Target Audience:

New riders, those seeking a classic styling with manageable performance and accessible maintenance

Competitive Analysis

Competitors:

Honda Shadow VT500/VT600, Kawasaki Vulcan 500, Suzuki Savage LS650 (later models)

Key Features

Styling:

Classic V-twin cruiser aesthetic, low seat height, forward-mounted footpegs

Engine Configuration:

V-twin, air-cooled, SOHC

Transmission:

5-speed constant mesh

Reliability:

Known for robust engineering and long-term durability

Manual Value:

Essential for DIY maintenance and repair, ensuring longevity and optimal performance.

📋 Manual Details

Coverage Areas

Years Covered:

1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008

Regions Covered:

Global (specifications may vary slightly by market)

Page Count

Estimated Pages:

300-400

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed engine overhaul, components, lubrication, cooling, fuel delivery, ignition, exhaust

Transmission:

Clutch, gearbox, final drive, maintenance, repair

Chassis:

Frame, suspension (front fork, rear shock), steering, wheels, tires

Brakes:

Front disc, rear drum brake systems, hydraulic components, servicing

Electrical:

Ignition system, starting system, charging system, lighting, instruments, wiring diagrams

Fuel System:

Carburetor(s), fuel lines, fuel tank, fuel pump (if applicable)

Cooling System:

Air cooling system specifics, engine heat management

Bodywork:

Fenders, fuel tank, seat, side covers, trim, mounting procedures

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug service, chain adjustment

Troubleshooting:

Diagnosis of common problems, diagnostic flowcharts, fault finding guides

Repair:

Step-by-step instructions for component replacement, engine rebuilds, transmission repairs, electrical system fixes

Adjustment:

Carburetor synchronization, valve clearance, brake adjustments, clutch cable adjustment

Disassembly Assembly:

Detailed procedures for taking apart and reassembling all major vehicle components

Technical Depth

Depth:

Comprehensive: Covers basic servicing to complete engine and transmission rebuilds, advanced electrical diagnostics, and frame-off restorations.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text (typical for professionally created PDFs)

Print Quality

Quality:

High resolution, suitable for printing

Binding Type

Binding:

Not applicable (PDF download)

Paper Type

Paper:

Not applicable (PDF download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, V-twin, Air-cooled, SOHC, 4-valve

Displacement:

234 cc (234cm³)

Bore X Stroke:

49.0 mm x 66.0 mm

Compression Ratio:

10.0:1

Starting System:

Electric starter

Performance

Horsepower:

Approx. 16-18 hp @ 7,500 rpm (market dependent)

Torque:

Approx. 17-19 Nm @ 5,000 rpm (market dependent)

Fuel System

Carburetion:

Dual Mikuni carburetors (e.g., VM24 or similar, subject to revision)

Fuel Tank Capacity:

9.0 Liters (approx. 2.4 US gal)

Fuel Type:

Unleaded gasoline (Octane rating specified by Yamaha)

Fuel Delivery:

Gravity feed (from tank to carburetors)

🔧 Transmission

Standard

Type:

5-speed constant mesh

Primary Drive:

Final Drive:

Chain

Clutch Type:

Wet, multi-plate

Features

Gear Ratios:

Specific ratios available in manual

Fluid Type:

Yamaha Motorcycle Oil (or equivalent SAE 10W-30 API SE or SF)

📐 Dimensions

Exterior

Length:

2,175 mm (approx. 85.6 in)

Width:

740 mm (approx. 29.1 in)

Height:

1,110 mm (approx. 43.7 in)

Wheelbase:

1,485 mm (approx. 58.5 in)

Ground Clearance:

130 mm (approx. 5.1 in)

Seat Height:

710 mm (approx. 28.0 in)

Weights

Dry Weight:

148 kg (approx. 326 lbs)

Wet Weight:

Approx. 158 kg (348 lbs)

Front Tire Size:

3.00-18 4PR

Rear Tire Size:

130/90-15 M/C 66P

Wheel Type:

Spoked wheels

Wheel Bolt Pattern:

N/A (Motorcycle)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Not applicable to motorcycles in the same way as cars.

Active Features

Braking System:

Front: Hydraulic disc; Rear: Drum

Suspension:

Front: Telescopic fork; Rear: Swingarm (Monoshock or Twin Shock depending on exact sub-model/year)

Passive Features

Lighting:

Headlight, tail light, brake light, turn signals

Mirrors:

Standard handlebar-mounted mirrors

💡 Technology Features

Infotainment

System:

N/A (Basic motorcycle instrumentation)

Driver Assistance

Features:

Connectivity

Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 km or 6 months (whichever comes first), refer to manual for specifics.

Air Filter Cleaning:

Every 6,000 km or 12 months.

Spark Plug Service:

Every 12,000 km or 12 months.

Valve Clearance Check:

Every 12,000 km or 12 months.

Fluid Specifications

Engine Oil Capacity:

1.5 Liters (with oil filter replacement), 1.4 Liters (without oil filter replacement)

Recommended Oil Viscosity:

SAE 10W-30

Fork Oil Type:

Yamaha Fork Oil (or SAE 10W/15W)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Carburetor Issues:

Pilot jet clogging leading to hard starting or poor idling, requiring cleaning and synchronization.

Fuel Petcock:

Diaphragm failure in vacuum-operated petcocks can cause fuel leaks or no fuel flow.

Electrical Connectors:

Corrosion or loose connections in harnesses and switches can lead to intermittent electrical faults.

Cam Chain Tensioner:

While generally robust, older models might benefit from inspection or replacement if chain noise develops.

Part Numbers

Oil Filter Part Number:

Yamaha 5JX-13440-00-00 (or equivalent aftermarket)

Air Filter Part Number:

Yamaha 4X7-14421-00-00 (or equivalent aftermarket)

Spark Plug Part Number:

NGK CR9E (or recommended equivalent)

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Corporation

Heritage:

Renowned Japanese manufacturer with a long history in motorcycles, audio, and marine products. A leader in innovation and performance.

Model Evolution

Virago Lineage:

The XV250 is part of Yamaha's Virago line of V-twin cruisers, known for their accessible size and classic styling. It served as a smaller displacement option.

Production Run:

The XV250 enjoyed a remarkably long production run, indicating its sustained popularity and effective design for its intended market.

Market Changes:

While the core design remained largely consistent, minor updates in emissions, electronics, and styling may have occurred over the years.

Production

Manufacturing Location:

Primarily Japan (and potentially other Yamaha global facilities)

🏆 Awards & Recognition

Recognitions

Awards:

While specific industry awards for the XV250 are not widely documented, its longevity and continued sales success are a testament to its market acceptance and value proposition.

Ratings

Owner Satisfaction:

Generally high owner satisfaction due to its ease of use, reliability, and classic styling.

Certifications

Certifications:

Compliant with relevant emissions standards for its production years and markets.