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Yamaha XVS1100L V-Star 1999 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: XVS1100L V-Star Year: 1999 Codes Chassis Code: XVS1100L 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Riders seeking classic styling, comfortable cruising,...
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Yamaha XVS1100L V-Star 1999 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XVS1100L V-Star
Year:
1999
Codes
Chassis Code:
XVS1100L
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Riders seeking classic styling, comfortable cruising, and V-twin character.
Competitive Analysis
Key Competitors:
Honda Shadow series, Suzuki Intruder series, Kawasaki Vulcan series.
Key Features
Engine Type:
Air-cooled, 4-stroke, SOHC, 4-valve V-twin engine.
Drivetrain:
Shaft drive for low maintenance.
Styling:
Classic cruiser aesthetics with ample chrome, teardrop fuel tank, and pullback handlebars.
Ergonomics:
Comfortable riding position suitable for long-distance cruising.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair and Overhaul
Page Count
Total Pages:
407
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Detailed engine repair, disassembly, inspection, and reassembly procedures for the V-twin engine.
Transmission Clutch:
Comprehensive coverage of the transmission gears, shifting mechanisms, and clutch assembly.
Fuel System:
Carburetor tuning, maintenance, fuel pump operation, and fuel tank servicing.
Electrical System:
Wiring diagrams, ignition system, lighting, starter motor, charging system, and troubleshooting.
Suspension Steering:
Front fork (telescopic) and rear shock absorber servicing, steering head bearing maintenance.
Braking System:
Front and rear brake caliper maintenance, hydraulic system bleeding, pad replacement, and master cylinder servicing.
Frame Bodywork:
Chassis inspection, frame integrity, body panel removal and installation, and seat servicing.
Exhaust System:
Exhaust pipe and muffler servicing, gasket replacement.
Wheels Tires:
Wheel bearing maintenance, tire pressure, and wheel removal/installation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, lubrication points, and spark plug replacement.
Troubleshooting:
Diagnostic flowcharts and common problem identification for various systems.
Engine Rebuild:
Complete engine disassembly, inspection of internal components (pistons, rings, valves, crankshaft), and reassembly.
Carburetor Overhaul:
Detailed steps for disassembling, cleaning, inspecting, and reassembling the Mikuni carburetors.
Electrical Diagnostics:
Using multimeters and specific test procedures to diagnose electrical faults.
Brake Bleeding:
Proper procedure for bleeding air from the hydraulic brake lines.
Technical Depth
Depth Level:
Comprehensive, suitable for professional technicians and experienced DIY mechanics.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Quality:
High-resolution scans, ensuring clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, SOHC, V-twin
Displacement:
1063 cc (64.8 cubic inches)
Bore X Stroke:
95.0 mm x 75.0 mm
Compression Ratio:
8.5:1
Valvetrain:
SOHC, 4 valves per cylinder (2 per cylinder)
Cooling System:
Air-cooled
Starter:
Electric
Performance
Horsepower:
Approximately 61 hp @ 5750 rpm (Manufacturer's claim, may vary)
Torque:
Approximately 65.5 lb-ft @ 3750 rpm (Manufacturer's claim, may vary)
Fuel System
Carburetors:
Dual Mikuni BSR37 carburetors
Fuel Capacity:
4.2 US gallons (16 Liters)
Fuel Type:
Unleaded gasoline, 87 octane minimum
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 20W-40 motorcycle oil
Oil Capacity:
3.2 US qt (3.0 L) with filter change
🔧 Transmission
Standard
Transmission Type:
Constant mesh 5-speed
Clutch:
Wet, multiple-disc
Final Drive:
Shaft drive
Features
Gear Ratios:
Specific ratios are detailed within the manual (e.g., 1st: 2.438, 2nd: 1.750, 3rd: 1.322, 4th: 1.071, 5th: 0.870)
Transmission Oil Type:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4
Transmission Oil Capacity:
0.65 L (0.69 US qt)
📐 Dimensions
Exterior
Overall Length:
2365 mm (93.1 in)
Overall Width:
895 mm (35.2 in)
Overall Height:
1150 mm (45.3 in)
Wheelbase:
1610 mm (63.4 in)
Ground Clearance:
140 mm (5.5 in)
Seat Height:
710 mm (28.0 in)
Weights
Dry Weight:
232 kg (511 lbs)
Wet Weight:
246 kg (542 lbs) (approximate with fluids)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety ratings vary significantly by region and testing body; not typically comparable to automotive ratings.)
Active Features
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power.
Passive Features
Frame Construction:
Steel tubular frame for rigidity and rider safety.
💡 Technology Features
Infotainment
Audio System:
N/A (This model is not typically equipped with integrated infotainment or audio systems.)
Driver Assistance
ABS:
N/A (Anti-lock Braking System was not a standard or widely available option for this model year.)
Connectivity
Charging Port:
N/A (No factory-installed USB or charging ports are standard.)
🔧 Maintenance
Service Intervals
Engine Oil Filter Change:
Every 4,000 km (2,500 miles) or 6 months, whichever comes first.
Spark Plug Replacement:
Every 8,000 km (5,000 miles)
Air Filter Cleaning Replacement:
Inspect every 4,000 km (2,500 miles), clean/replace as needed.
Transmission Oil Change:
Every 8,000 km (5,000 miles) or annually.
Brake Fluid Flush:
Every 2 years or as per manual recommendations for optimal performance.
Fluid Specifications
Engine Oil Viscosity:
20W-40
Transmission Oil Type:
SAE 80 API GL-4 gear oil
Brake Fluid Type:
DOT 4 hydraulic brake fluid (for both front and rear systems)
Known Issues
Carburetor Performance:
Can be prone to clogging if fuel is not fresh or tank is dirty; proper synchronization and cleaning are crucial.
Starter Clutch Wear:
Some owners have reported premature wear on the starter clutch mechanism; attention to battery health and starter usage is recommended.
Rear Drive Shaft Boot:
Inspection and replacement of the shaft drive boot to prevent contamination of U-joints and bearings.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, a division of Yamaha Corporation, known for musical instruments and powersports vehicles.
Model Evolution
V Star Lineage:
The V-Star line represents Yamaha's commitment to the cruiser segment, evolving from smaller displacement models to larger V-twins like the XVS1100.
Production
Production Years:
The XVS1100 V-Star was produced from 1999 through 2009, with variations like the Classic and Custom.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 1999 model are not widely publicized, the V-Star line consistently received positive reviews for its styling, comfort, and reliable V-twin performance within the cruiser market segment.
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