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Yamaha XVS650 V-Star Custom Classic Silverado Complete Workshop Service Repair Manual 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014

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🏷️ Basic Information Identification Make: Yamaha Model: XVS650 V-Star Trim Levels: Custom, Classic, Silverado Codes Engine Family Code: XVS650 👋 Introduction Market Position Category: Cruiser Motorcycle Segment: Mid-size V-twin cruiser...
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Yamaha XVS650 V-Star Custom Classic Silverado Complete Workshop Service Repair Manual 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XVS650 V-Star
Trim Levels:
Custom, Classic, Silverado
Codes
Engine Family Code:
XVS650
👋 Introduction
Market Position
Category:
Cruiser Motorcycle
Segment:
Mid-size V-twin cruiser
Competitive Analysis
Competitors:
Honda Shadow 600/750, Kawasaki Vulcan 500/750, Suzuki Intruder 750/800.
Key Features
Engine Configuration:
Air-cooled, V-twin, SOHC, 4 valves per cylinder.
Drive Type:
Shaft drive, offering low maintenance.
Styling:
Classic cruiser styling with spoke wheels, teardrop fuel tank, and extensive chrome plating (especially on Classic and Silverado trims).
📋 Manual Details
Coverage Areas
Covered Years:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine overhaul, component inspection, timing, valve clearance, piston and ring replacement, crankshaft and connecting rod service.
Engine Fuel System:
Carburetor tuning, disassembly, cleaning, and reassembly; fuel pump operation; fuel filter replacement.
Ignition System:
Spark plug selection and gap, ignition timing adjustment, coil testing, CDI unit inspection.
Transmission Drivetrain:
Clutch operation, disassembly, inspection, and replacement; gearbox maintenance; final drive (shaft drive) inspection and lubrication.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting circuits, instrumentation.
Brake System:
Front and rear brake pad replacement, caliper service, master cylinder overhaul, brake fluid bleeding and replacement, hydraulic line inspection.
Suspension Steering:
Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement, steering head bearing adjustment and replacement.
Frame Bodywork:
Frame inspection, body panel removal and installation, seat maintenance, exhaust system service.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, spark plug checks, chain lubrication/adjustment (if applicable, though this is shaft drive), tire pressure checks, brake fluid checks.
Troubleshooting:
Diagnostic procedures for common performance issues, electrical faults, starting problems, and drivability concerns.
Major Repairs:
Engine rebuilding, transmission overhauls, suspension component replacement, electrical system diagnostics and repair.
Component Rebuilds:
Carburetor, brake calipers, master cylinders, starter motor, fuel pump.
Technical Depth
Depth:
Comprehensive, from basic adjustments to complete engine and transmission rebuilds, including detailed torque specifications and tolerances.
📊 Manual Specifications
File Format
Searchability:
Likely searchable text for quick information retrieval.
Print Quality
Clarity:
High-resolution diagrams and text for clear understanding.
Binding Type
Format:
Digital PDF (designed for screen viewing and printing).
Paper Type
Physical Format:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Type:
4-stroke, Air-cooled, SOHC, V-twin
Displacement:
649 cc (39.6 cubic inches)
Bore X Stroke:
76.0 mm x 71.0 mm (approximate)
Compression Ratio:
9.0:1 (approximate)
Performance
Horsepower:
~45-50 HP @ 7500 RPM (estimated, varies slightly by year/tune)
Torque:
~36-40 lb-ft @ 5500 RPM (estimated, varies slightly by year/tune)
Fuel System
Carburetor:
Dual Mikuni downdraft carburetors, typically 32mm (e.g., VM32SS)
Fuel Capacity:
4.0 US gallons (15 liters) (approximate, check specific trim)
Lubrication
Oil Type:
Yamalube 4 (or equivalent SAE 20W-40 API SG or higher motorcycle oil)
Oil Capacity:
3.2 US quarts (3.0 liters) with filter change (refer to manual for exact)
Ignition
Ignition Type:
Digital TCI (Transistor Controlled Ignition)
Spark Plugs:
NGK CR9E or DENSO U27ESR-N (verify with manual)
🔧 Transmission
Standard
Type:
Constant mesh 5-speed sequential
Features
Drive System:
Shaft drive
Clutch Type:
Wet, multiple-disc
Gear Ratios:
Specific ratios available in the manual, crucial for performance analysis.
📐 Dimensions
Exterior
Length:
~98.0 inches (2489 mm) (approximate, varies by trim/fenders)
Width:
~34.1 inches (865 mm) (approximate)
Height:
~45.1 inches (1145 mm) (approximate, seat height lower)
Weights
Dry Weight:
~458 lbs (208 kg) (approximate, varies by trim)
Wet Weight:
~478 lbs (217 kg) (approximate, with full fluids)
Wheels Tires
Front Tire:
MT90-16 (Tubeless) (e.g., 130/90-16)
Rear Tire:
170/80-15 (Tubeless)
Wheelbase:
64.5 inches (1639 mm)
Front Brake:
298mm Disc
Rear Brake:
200mm Drum
🛡️ Safety Features
Ratings
Safety Features:
Motorcycles inherently have different safety considerations than cars. Key safety aspects covered in the manual relate to rider control and vehicle integrity.
Active Features
Braking System:
Disc front brake for effective stopping power; drum rear brake.
Passive Features
Frame Construction:
Steel double-cradle frame for stability.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer (on some trims), odometer, trip meter, neutral indicator, oil pressure light, turn signal indicators.
Driver Assistance
ABS:
ABS was not a standard or widely available option during these model years for the XVS650 V-Star.
Connectivity
Connectivity Features:
No integrated Bluetooth or smartphone connectivity on these models.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 miles (4,800 km) or 6 months, whichever comes first.
Air Filter Service:
Every 3,000 miles (4,800 km) or 6 months (cleaning/inspection); replacement as needed.
Spark Plug Check:
Every 7,500 miles (12,000 km).
Brake Fluid Flush:
Every 2 years or as per manual recommendation.
Final Drive Oil:
Refer to manual for specific interval (typically requires checking and topping up, shaft drive requires minimal maintenance).
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent) SAE 20W-40 API SG or higher.
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific type and quantity).
Fork Oil:
Yamaha No. 10 or equivalent (e.g., 10W fork oil) - capacity specified in manual per fork leg.
Known Issues
Carburetor Icing:
Can occur in cold, humid conditions, leading to poor running. Manual will cover diagnosis and potential solutions.
Rear Shock Leaks:
Common wear item over time; manual provides replacement procedures.
Starter Clutch Wear:
Less common, but can occur with high mileage; manual details inspection and repair.
Valve Adjustment:
Requires periodic adjustment to maintain performance and prevent damage; manual provides detailed procedure.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, Ltd. - a renowned Japanese manufacturer with a long history in motorcycles, marine products, and musical instruments.
Model Evolution
Introduction Year:
The XVS650 V-Star platform was introduced in 1998.
Trim Differentiation:
The Custom focused on a stripped-down, bobber-like aesthetic. The Classic emphasized traditional cruiser styling with more chrome and larger fenders. The Silverado typically added touring amenities like a windshield and saddlebags.
Production
Manufacturing Location:
Japan (primarily)
Production Span:
The covered years (1998-2014) represent a significant portion of its continuous production, with minor updates during this period.
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
While specific awards for the XVS650 V-Star during these years are not prominently documented, the model consistently received positive reviews for its reliability, classic styling, and user-friendly nature within the cruiser segment.
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