Yamaha YFM Raptor 700 R Factory Service Repair Manual Download PDF

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🏷️ Basic Information Identification Make: Yamaha Model: YFM700R Raptor Model Designation: Raptor 700 R Vehicle Type: ATV (All-Terrain Vehicle) Codes Engine Code: 4-stroke, DOHC, 4-valve, liquid-cooled, 686cc, fuel-injected Chassis Code:...

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类型: Atv

斯库: 44245

标签: ATV Powersports Raptor Models Yamaha YFM Raptor 700 R

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Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

YFM700R Raptor

Model Designation:

Raptor 700 R

Vehicle Type:

ATV (All-Terrain Vehicle)

Codes

Engine Code:

4-stroke, DOHC, 4-valve, liquid-cooled, 686cc, fuel-injected

Chassis Code:

This manual covers the YFM700R Raptor. Specific year-to-year chassis variations are detailed within the manual.

👋 Introduction

Market Position

Segment:

High-performance sport ATV

Target Audience:

Enthusiasts, racers, and serious recreational riders demanding peak performance and reliable maintenance.

Competitive Analysis

Key Competitors:

Honda TRX450R/TRX400X, Suzuki LT-R450, Can-Am DS450.

Competitive Advantage:

The Raptor 700 R is renowned for its powerful 686cc engine, comfortable ergonomics, and robust chassis, making it a benchmark in its class.

Key Features

Engine Size:

Largest displacement in its class at 686cc.

Fuel Injection:

Electronic Fuel Injection (EFI) for precise throttle response and improved fuel efficiency.

Suspension:

Fully adjustable long-travel suspension for superior off-road capability and comfort.

Ergonomics:

Designed for rider comfort and control during extended riding sessions.

📋 Manual Details

Coverage Areas

General Information:

Specifications:

Periodic Inspection And Adjustment:

Chassis:

Engine Overhaul:

Carburetion:

Fuel Injection System:

Electrical:

Troubleshooting:

Maintenance Schedule:

Page Count

Estimated Page Count:

Comprehensive (Actual page count not specified, but typical factory service manuals for this model range from 500-1000+ pages)

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

Compatibility:

WINDOWS and MAC

Requirements:

Adobe PDF Reader

Printable:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full engine disassembly, inspection, repair, and reassembly for all internal components including cylinder head, pistons, crankshaft, connecting rods, and valve train.

Fuel System:

Detailed procedures for the fuel injection system (EFI), fuel pump, injectors, throttle body, and fuel tank. Carburetion section likely covers older or related models, but the 700R is EFI.

Cooling System:

Radiator, water pump, coolant flow, thermostat, and fan operation.

Ignition System:

CDI unit, ignition coils, spark plugs, and timing.

Electrical System:

Wiring diagrams, starter system, charging system (stator, rectifier/regulator), lighting, battery, fuses, and switches.

Drivetrain:

Transmission overhaul, clutch assembly, drive shafts, and final drive (rear axle).

Chassis And Suspension:

Frame inspection, front and rear suspension (A-arms, shock absorbers, linkage), steering system, and wheels.

Brakes:

Hydraulic brake system, front and rear calipers, master cylinders, brake lines, and rotor specifications.

Bodywork And Trim:

Body panel removal and installation, seat, handlebars, and plastics.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, air filter cleaning/replacement, chain adjustment, tire pressure checks, brake adjustments.

Diagnostic Procedures:

Step-by-step troubleshooting guides for common and uncommon issues, including electrical diagnostics and engine performance problems.

Repair And Rebuild:

Detailed instructions for component disassembly, cleaning, inspection, repair, and reassembly of major systems.

Technical Adjustments:

Valve clearance adjustments, throttle cable adjustments, suspension adjustments, and engine timing checks.

Torque Specifications:

Precise torque values for all critical fasteners to ensure proper assembly and prevent damage.

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic owner maintenance to full engine and chassis rebuilds.

Diagnostic Capability:

Advanced diagnostic information, including symptom-based troubleshooting and specific fault code interpretations (if applicable to the 700R's EFI system).

Rebuild Guidance:

Detailed rebuild procedures for all major mechanical components, including illustrations and step-by-step instructions.

📊 Manual Specifications

File Format

File Type:

Searchable:

Likely searchable text-based PDF, allowing for quick information retrieval.

Print Quality

Printability:

Yes, fully printable.

Image Resolution:

High-resolution illustrations and diagrams suitable for printing.

Binding Type

Binding Type:

N/A (Digital Download - PDF)

Paper Type

Paper Type:

N/A (Digital Download - PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, liquid-cooled, DOHC, 4-valve

Displacement:

686cc

Bore X Stroke:

100.0 mm x 83.9 mm

Compression Ratio:

9.2:1

Fueling:

Mikuni 44mm EFI with dual injectors

Performance

Horsepower:

Approx. 50-55 HP (Actual figures vary by model year and tuning, manual will provide precise specifications)

Torque:

Approx. 50-55 ft-lbs (Actual figures vary by model year and tuning, manual will provide precise specifications)

Fuel System

Fuel Type:

Unleaded gasoline, 87 octane (minimum)

Fuel Tank Capacity:

Approx. 2.9 gallons (11 liters)

Lubrication

Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40, API SG, JASO MA or MA2 (Manual will specify exact Yamalube part numbers and alternatives)

Oil Capacity With Filter:

Approx. 3.57 US qt (3.4 L) (Manual will provide exact capacity and procedure)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh with reverse

Clutch Type:

Wet, multi-disc

Features

Gear Ratios:

Detailed gear ratios for each gear and reverse are provided in the manual.

Final Drive:

O-ring sealed chain, 520 pitch

Fluid Specifications

Transmission Oil Type:

Yamalube Gear Oil 80W or equivalent (Manual will specify exact part numbers and viscosity)

Transmission Oil Capacity:

Approx. 0.66 US qt (0.62 L) (Manual will provide exact capacity and procedure)

📐 Dimensions

Exterior

Overall Length:

Approx. 72.6 inches (1845 mm)

Overall Width:

Approx. 45.5 inches (1155 mm)

Overall Height:

Approx. 43.7 inches (1110 mm)

Seat Height:

Approx. 32.3 inches (820 mm)

Wheelbase:

Approx. 50.4 inches (1280 mm)

Weights

Curb Weight:

Approx. 421 lbs (191 kg) (Includes all standard equipment and required fluids)

Front Tire Size:

AT21x7-10

Rear Tire Size:

AT20x10-9

Wheel Bolt Pattern:

N/A (Solid axle rear, hub-mounted wheels)

🛡️ Safety Features

Ratings

Safety Standards:

Designed and manufactured to meet relevant ATV safety standards. Specific government safety ratings are typically not applicable to ATVs in the same way as passenger cars.

Active Features

Braking System:

Hydraulic disc brakes front and rear for powerful and consistent stopping power.

Suspension Control:

Adjustable suspension allows fine-tuning for terrain and rider preference, enhancing stability and control.

Passive Features

Ergonomic Design:

Optimized rider positioning and control interfaces to reduce fatigue and improve safety.

Lighting:

Dual 30W Krypton headlights and a 15W Krypton taillight for visibility.

💡 Technology Features

Infotainment

Infotainment Features:

N/A (This is a performance off-road vehicle, not equipped with traditional infotainment systems).

Driver Assistance

Driver Assistance Systems:

N/A (No electronic driver assistance features like ABS or traction control are standard on this model, focus is on raw rider control).

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 600 miles (1,000 km) or 6 months, whichever comes first (refer to manual for precise interval based on usage).

Oil Filter Replacement:

Every engine oil change.

Air Filter Cleaning:

Every 300 miles (500 km) or 3 months; replace as needed (manual will detail inspection and replacement intervals).

Spark Plug Inspection:

Every 600 miles (1,000 km) or 6 months (manual will specify exact check and replacement interval).

Valve Clearance Check:

Every 600 miles (1,000 km) or 6 months (crucial for performance, manual details procedure).

Chain Adjustment:

Check and adjust chain slack regularly, as specified in the manual.

Fluid Specifications

Engine Oil Specification:

Yamalube 4 (or equivalent) SAE 10W-40, API SG, JASO MA or MA2 (Manual will detail Yamalube part number YAMALUBE 4-CYCLE 10W-40) and precise capacity.

Brake Fluid Specification:

DOT 4 hydraulic brake fluid (Manual will specify exact type and procedure for bleeding).

Coolant Specification:

High-quality liquid engine coolant (pre-mixed 50/50 ethylene glycol base) (Manual will specify Yamaha's recommended coolant or equivalent).

Known Issues

Common Wear Items:

Brake pads, brake rotors, chain and sprockets, tires, wheel bearings, and suspension bushings due to high-performance usage.

Potential Engine Considerations:

While robust, consistent maintenance, especially of the valve clearances and oil changes, is critical to prevent premature wear in the high-revving engine.

Fuel Injector Cleaning:

Periodic cleaning or servicing of the fuel injectors may be beneficial for optimal performance, as detailed in the manual.

📚 Vehicle History

Brand Heritage

Yamaha Legacy:

Yamaha has a long and storied history in powersports, particularly with its performance-oriented ATVs.

Model Evolution

Raptor Lineage:

The Raptor 700 R is the evolution of Yamaha's highly successful Raptor line, building on the performance and reputation of its predecessors (like the Raptor 660).

Introduction Year:

The 700R platform was introduced in 2006, replacing the 660R.

Production

Manufacturing Location:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

The Yamaha Raptor 700 R has consistently received accolades and positive reviews from off-road publications for its performance, reliability, and handling, often being cited as a class leader.