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Yamaha YFM RAPTOR 700 RV Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: YFM Raptor 700 RV Vehicle Type: ATV (All-Terrain Vehicle) Codes Model Code General: YFM700RV 👋 Introduction Market Position Segment: High-performance sport ATV. Target...
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🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFM Raptor 700 RV
Vehicle Type:
ATV (All-Terrain Vehicle)
Codes
Model Code General:
YFM700RV
👋 Introduction
Market Position
Segment:
High-performance sport ATV.
Target Audience:
Enthusiasts and owners seeking to maintain and repair their Yamaha Raptor 700 RV.
Competitive Analysis
Key Competitors:
Honda TRX450R, Suzuki LT-R450, Polaris Outlaw 525.
Key Features
Engine Type:
Powerful liquid-cooled, DOHC, 4-valve, 4-stroke engine.
Transmission:
Wide-ratio 5-speed transmission with reverse.
Suspension Type:
Long-travel, independent front suspension and rear swingarm with adjustable shocks.
Ergonomics:
Designed for rider comfort and control during aggressive riding.
📋 Manual Details
Coverage Areas
Diagnostic Coverage:
Comprehensive diagnostic procedures for all major systems.
Repair Coverage:
Detailed step-by-step repair instructions for component overhauls and replacements.
Maintenance Coverage:
Scheduled maintenance tasks, fluid checks, lubrication, and adjustments.
Rebuild Coverage:
Complete procedures for engine, transmission, and suspension rebuilding.
Restoration Coverage:
Guidance on refurbishing and restoring various vehicle components.
Page Count
Estimated Pages:
Approximately 400-600 pages (typical for comprehensive service manuals).
Manual Type
Type:
Digital Workshop Repair Manual / Service Manual
Language
Language:
English (Primary)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Cylinder head, valves, pistons, crankshaft, connecting rods, lubrication system, cooling system.
Engine Fuel System:
Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel pressure regulator.
Ignition System:
ECU (Engine Control Unit), ignition coils, spark plugs, wiring.
Transmission Drivetrain:
5-speed manual transmission, clutch system, final drive, axle shafts, differential.
Brakes:
Hydraulic brake system, front and rear calipers, brake discs, master cylinders, brake lines, parking brake.
Suspension:
Front independent suspension (double A-arm), rear swingarm, shocks, springs, adjustments.
Steering:
Steering column, tie rods, steering knuckles, EPS (Electric Power Steering) system (if applicable).
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, lighting, wiring harnesses, fuses, relays.
Frame Chassis:
Frame construction, sub-frame, welds, inspection, and repair.
Body Panels:
Fenders, fairings, seat, handlebars, rack assembly removal and installation.
Cooling System:
Radiator, coolant, fan, hoses, thermostat.
Exhaust System:
Exhaust manifold, muffler, heat shields.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, air filter cleaning/replacement, chain adjustment, spark plug replacement.
Troubleshooting Diagnostics:
Diagnostic flowcharts, error code interpretation, common problems and solutions.
Engine Overhaul:
Engine disassembly, inspection, cleaning, component replacement, reassembly, torque specifications.
Transmission Repair:
Gearbox disassembly, inspection of gears, shift forks, bearings, and seals.
Suspension Tuning:
Shock absorber adjustments (preload, rebound, compression), fork oil changes.
Brake System Service:
Brake fluid bleeding, pad replacement, caliper overhaul, disc inspection.
Electrical Troubleshooting:
Wiring diagram interpretation, circuit testing, charging system diagnosis.
Fuel System Cleaning:
Throttle body cleaning, fuel injector cleaning procedures.
Wheel Tire Service:
Tire pressure, rim inspection, bearing maintenance.
Technical Depth
Depth:
Expert Level - Covers all aspects from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Detail:
In-depth diagnostic flowcharts, component testing procedures, and troubleshooting trees.
Specifications Detail:
Includes precise torque specifications, clearances, fluid capacities, and electrical resistance values.
Diagrams Illustrations:
Richly illustrated with exploded diagrams, wiring schematics, and step-by-step photo sequences.
📊 Manual Specifications
File Format
Format Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF for easy navigation of terms and specifications.
Print Quality
Quality:
High-resolution digital files suitable for clear printing of all diagrams and text.
Binding Type
Digital Format Implication:
No physical binding; digital download.
Paper Type
Digital Format Implication:
Not applicable (digital format).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, DOHC, 4-stroke, 4-valve, Single-cylinder
Displacement:
686cc (686 cm³)
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2:1 (Typical)
Performance
Horsepower Approximate:
Approximately 50-55 HP (at crankshaft, may vary by region/model year).
Torque Approximate:
Approximately 45-50 lb-ft (at crankshaft, may vary by region/model year).
Fuel System
Fuel Induction:
Electronic Fuel Injection (EFI) with Mikuni throttle body.
Fuel Type:
Unleaded gasoline, 87 octane minimum.
Lubrication
Oil Type:
Yamalube 4W SAE 10W-40 API SG or SJ.
Oil Capacity:
Approx. 2.0 L (2.1 US qt) with oil filter change.
Cooling System
Type:
Liquid-cooled, with radiator and electric fan.
Coolant Type:
Permanent Antifreeze (50% ethylene glycol) with distilled water.
🔧 Transmission
Standard
Type:
Constant-mesh, 5-speed manual with wet, multi-plate clutch.
Optional
Reverse Gear:
Standard
Features
Final Drive:
O-ring sealed chain drive.
Transmission Oil Type:
Yamalube Gear Oil SAE 80 API GL-4.
Transmission Oil Capacity:
Approx. 0.6 L (0.63 US qt).
📐 Dimensions
Exterior
Length:
Approx. 1830 mm (72.0 in)
Width:
Approx. 1270 mm (50.0 in)
Height:
Approx. 1045 mm (41.1 in)
Wheelbase:
Approx. 1280 mm (50.4 in)
Ground Clearance:
Approx. 250 mm (9.8 in)
Weights
Dry Weight:
Approx. 190 kg (419 lbs) (May vary by specific RV model designation)
Fuel Tank Capacity:
Approx. 10.0 L (2.6 US gal) (including reserve)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet relevant ATV safety standards, though formal crash ratings are not applicable like passenger vehicles.
Active Features
Braking System:
Powerful hydraulic disc brakes front and rear for excellent stopping power.
Suspension Stability:
Long-travel, independent front suspension contributes to stability and control over varied terrain.
Passive Features
Ergonomic Design:
Handlebar design and rider positioning optimized for control and reduced fatigue.
Guarding:
Engine guards, frame guards, and footwell protection to enhance rider safety and component durability.
💡 Technology Features
Infotainment
Display Type:
Digital LCD meter displaying speed, RPM, odometer, trip meter, fuel level, clock, and warning lights.
Driver Assistance
Eps:
Electric Power Steering (EPS) is an optional feature on certain Raptor 700 RV models, reducing steering effort and kickback.
Connectivity
Connectivity Features:
No advanced connectivity features like Bluetooth or smartphone integration as it is a performance ATV.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km (620 miles) or 6 months, whichever comes first.
Oil Filter Replacement:
Every 1000 km (620 miles) or 6 months.
Air Filter Cleaning:
Every 1000 km (620 miles) or if operating in dusty conditions.
Spark Plug Replacement:
Every 5000 km (3100 miles) or as needed.
Chain Adjustment Lubrication:
Every 500 km (310 miles) or as needed, depending on riding conditions.
Brake Fluid Flush:
Every 2 years or as per manual recommendations.
Fluid Specifications
Engine Oil Specification:
Yamalube 4W SAE 10W-40 API SG or SJ.
Transmission Oil Specification:
Yamalube Gear Oil SAE 80 API GL-4.
Coolant Specification:
50% Ethylene Glycol based coolant with distilled water.
Known Issues
Common Wear Items:
Clutch plates, brake pads, wheel bearings, and tires are typical wear items subject to regular inspection and replacement.
Electrical Connections:
Corrosion in electrical connectors, especially in wet or muddy conditions, can sometimes lead to intermittent electrical issues.
Efi System Maintenance:
Regular cleaning of the throttle body and checking fuel injectors can prevent performance degradation.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Yamaha Motor Corporation, Japan.
Atv Legacy:
Yamaha has a long-standing reputation for producing high-quality and performance-oriented ATVs.
Model Evolution
Raptor Lineage:
The Raptor 700 builds upon the success of earlier Raptor models, incorporating modern technology and a larger displacement engine.
Introduction Year 700:
The YFM700R platform was introduced around 2006.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Atv Awards:
While not specific awards, the Raptor 700 platform has consistently been recognized by ATV media and riders for its performance, handling, and reliability.