Vehicle Segment:
Entry-level to mid-range utility ATV
Target Audience:
Recreational riders, utility users, farm work
Competitors:
Honda TRX250, Suzuki LT-F250, Kawasaki Bayou 220
Atv Design Philosophy:
Reliable design, relatively simple construction, ease of repair for home mechanics
Manual Benefit:
Saves time and money on repairs, provides best way to perform repairs with ease
Primary Coverage:
Comprehensive service, repair, and maintenance
Secondary Coverage:
Diagnostics, troubleshooting, electrical systems, wiring diagrams
Estimated Pages:
Likely several hundred pages (typical for a full FSM)
Type:
Factory Service Manual (FSM) / Workshop Manual
Download Format:
RAR archive containing PDF
File Type Inside:
PDF (Paper Scan)
Compatibility:
All Versions of Windows & Mac*
Requirements:
WinRar/WinZip or 7-ZIP (for extraction), PDF Reader
Engine Mechanical:
Engine removal/installation, cylinder head, valve, cylinder, piston, crankshaft, crankcase, transmission, clutch, gearshift linkage, lubrication system
Fuel System:
Fuel system, carburettor (carb), jet pump, fuel pump, mixture screw, pilot jet, main jet
Electrical System:
Alternator, starter clutch, starting system, electric starter, battery, charging system, ignition system, lights, meters, switches, electric shift program, rectifier
Chassis And Body:
Frame, body panels, exhaust system, fenders, plastics, seat
Suspension And Steering:
Front wheel, suspension, steering, rear wheel, suspension, forks, swingarm, struts
Braking System:
Hydraulic disc brake, brake pads, rotors, brake lines
Maintenance:
Routine maintenance, lubrication, fluid changes, component inspection
Diagnostics And Troubleshooting:
Trouble shooting, error codes, no spark issues, starting problems
Repair And Rebuild:
Complete repair procedures, engine rebuilds, transmission overhaul, component replacement
Installation:
Component installation, accessory fitting (implied)
Depth:
Professional Technician Level (same as dealership technicians)
Detail Level:
Comprehensive instructions, diagrams, and procedures for all service and repair
Diagnostic Tools:
Implied use of standard automotive diagnostic tools and techniques
Specifications:
Torque specs, fluid specifications, clearances, technical data
Engine Type:
4-stroke, SOHC
Displacement:
196cc (approximately, based on YFM200 designation)
Bore X Stroke:
Specifics available in manual
Cooling System:
Air-cooled
Compression Ratio:
Specifics available in manual
Horsepower:
Specifics available in manual
Torque:
Specifics available in manual
Carburetor Type:
Teikei (likely) or similar, with manual specifications
Fuel Delivery:
Carburetor with Accelerator Pump
Fuel Type:
Unleaded gasoline
Fuel Capacity:
Specifics available in manual
Engine Oil Type:
Yamalube or equivalent, specific viscosity (e.g., 10W-40 or 20W-40) detailed in manual
Engine Oil Capacity:
Specifics available in manual
Gear Oil Type:
Specifics available in manual
Transmission Oil Capacity:
Specifics available in manual
Coolant Type:
Not applicable (air-cooled)
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Drive Type:
2WD (Rear Wheel Drive)
Gear Reduction:
Primary reduction gear, likely secondary reduction in gearbox
Reverse:
Yes, included in transmission
Electric Shift:
Not explicitly mentioned for this model year, but manual covers 'Electric Shift Program' potentially for other Yamaha models or related tech.
Overall Length:
Specifics available in manual
Overall Width:
Specifics available in manual
Overall Height:
Specifics available in manual
Dry Weight:
Approx. 350 lbs (159 kg) - estimate
Curb Weight:
Specifics available in manual
Ground Clearance:
Specifics available in manual
Front Tire Size:
Typically AT22x7-10 or similar, check manual for exact spec
Rear Tire Size:
Typically AT22x10-10 or similar, check manual for exact spec
Wheel Bolt Pattern:
Specifics available in manual
Safety Standard:
ATV safety standards of the era (e.g., ANSI, BSI)
Braking System:
Hydraulic disc front and rear for effective stopping power
Engine Braking:
Provided by CVT system
Body Protection:
Front bumper, rear grab bar, floorboards
Lighting:
Headlights, taillight, brake light for visibility
Infotainment System:
Not applicable (basic utility ATV design)
Driver Assistance Features:
Not applicable (basic utility ATV design)
Connectivity Features:
Not applicable (basic utility ATV design)
Instrument Panel:
Basic analog gauges (speedometer, possibly odometer, neutral indicator, lights indicator)
Oil Change Interval:
Specific intervals (e.g., every 1000 km or 6 months) detailed in manual
Air Filter Cleaning:
Recommended at regular intervals, frequency depends on operating conditions (see manual)
Spark Plug Replacement:
Specific intervals, part number and gap provided in manual
Chain Lubrication Adjustment:
Regular checks and lubrication required for drive chain (if applicable, YFM200 is shaft drive)
Brake Fluid Flush:
Recommended every 2 years or as per manual
Carburetor Cleaning:
Common maintenance task due to potential for fuel varnish and debris
Cvt Belt Wear:
Regular inspection and replacement of CVT belt is crucial for performance
Electrical Connections:
Corrosion or loose connections in wiring harness can lead to electrical issues
Suspension Bushings:
Wear on suspension bushings can affect handling and ride comfort
