Yamaha YFM550 YFM700 2009 2010 Factory Service Repair Manual

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Basic Information Identification Make: Yamaha Model: YFM550 Grizzly / YFM700 Grizzly Model Code Yfm550: YFM550 Model Code Yfm700: YFM700 Year: 2009, 2010 Generation Grizzly Generation: Second Generation (2007-2015) Codes Engine...

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类型: Atv

斯库: 59171

标签: 2009 2010 Atv Misc Motorcycles Yamaha YFM550 YFM700

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Description

Basic Information
Identification
Make:	Yamaha
Model:	YFM550 Grizzly / YFM700 Grizzly
Model Code Yfm550:	YFM550
Model Code Yfm700:	YFM700
Year:	2009, 2010
Generation
Grizzly Generation:	Second Generation (2007-2015)
Codes
Engine Type Yfm550:	535cc, Liquid-cooled, 4-stroke, SOHC, 4-valve
Engine Type Yfm700:	686cc, Liquid-cooled, 4-stroke, SOHC, 4-valve

Introduction
Market Position
Atv Segment:	High-performance utility ATVs, known for their reliability, power, and off-road capability.
Competitive Analysis
Key Competitors:	Honda Foreman/Rancher, Polaris Sportsman, Can-Am Outlander, Kawasaki Brute Force.
Key Features
Vehicle Highlights:	Independent front and rear suspension, shaft drive with selectable 4WD, electronic fuel injection (EFI), Ultramatic automatic transmission with engine braking, and robust chassis design.

Manual Details
Coverage Areas
Manual Coverage Scope:	Comprehensive factory service and repair procedures for Yamaha YFM550 and YFM700 Grizzly ATVs, model years 2009-2010.
Page Count
Estimated Page Count:	Hundreds of pages (specific count not provided, but indicative of full factory manual).
Manual Type
Manual Classification:	Official Factory Service Repair Manual
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
Engine Mechanical:	Engine disassembly, assembly, inspection, repair, tuning, and specifications for both 535cc and 686cc engines. Includes cylinder, piston, crankshaft, camshaft, valve train, lubrication system, cooling system, and fuel injection (EFI).
Fuel System:	Detailed diagnostics and repair for the electronic fuel injection (EFI) system, fuel pump, fuel injectors, throttle body, fuel lines, and fuel tank.
Electrical System:	Complete coverage of the ignition system, charging system (stator, rectifier/regulator), starter system, lighting, battery, fuses, relays, wiring diagrams, diagnostic codes, and sensors.
Drivetrain:	Front and rear differential repair, driveshafts, U-joints, CV joints, propeller shafts, and final drive gears.
Transmission Drive System:	Maintenance and repair of the Ultramatic automatic transmission, including belt inspection/replacement, clutch assembly, torque converter, and gear case lubrication.
Suspension Steering:	Front and rear suspension systems (independent double-wishbone, independent trailing arm), shock absorbers, springs, wheel bearings, steering knuckle, tie rods, steering column, and handlebar assembly.
Braking System:	Front and rear hydraulic disc brake systems, brake caliper maintenance, master cylinder, brake lines, brake pads, brake fluid specifications, and bleeding procedures.
Chassis Frame:	Frame inspection, welding points, mounting brackets, and general chassis integrity.
Bodywork Trim:	Removal and installation of body panels, fenders, racks, seat, and other trim components.
Procedures Included
Routine Maintenance:	Oil changes, filter replacements, spark plug replacement, air filter cleaning/replacement, lubrication points, battery checks, and general inspection.
Troubleshooting:	Systematic diagnostic procedures for common and complex issues, including starting problems, engine performance issues, electrical faults, and drive system malfunctions.
Engine Repair:	Complete engine rebuild procedures, including torque specifications, clearances, component testing, and rebuild sequences.
Electrical Diagnostics:	Step-by-step guides for diagnosing electrical system faults using wiring diagrams, multimeters, and scan tools (if applicable for the era).
Transmission Service:	Ultramatic belt replacement, clutch adjustment, and fluid level checks and changes.
Suspension Steering Repair:	Ball joint replacement, shock absorber service, steering linkage adjustments, and wheel alignment checks.
Brake System Maintenance:	Brake pad replacement, caliper service, fluid flushing and bleeding, and master cylinder repair.
Wiring Diagrams:	Detailed, manufacturer-specific wiring schematics for all electrical systems.
Technical Depth
Depth Of Coverage:	Full factory level. Covers everything from basic rider maintenance to complete engine and transmission overhauls, including in-depth troubleshooting and diagnostic procedures.

Manual Specifications
File Format
Digital Format:	PDF (Portable Document Format)
Print Quality
Scalability And Clarity:	High-resolution scans suitable for clear printing, with sharp text and diagrams. Optimized for on-screen viewing and targeted printing of specific sections.
Binding Type
Digital Binding Analogue:	N/A (Digital Download)
Paper Type
Digital Paper Analogue:	N/A (Digital Download)

Engine Specifications
Primary Engine Yfm550
Engine Displacement:	535cc
Engine Configuration:	Single-cylinder, Liquid-cooled, 4-stroke, SOHC, 4-valve
Primary Engine Yfm700
Engine Displacement:	686cc
Engine Configuration:	Single-cylinder, Liquid-cooled, 4-stroke, SOHC, 4-valve
Performance Yfm550
Horsepower:	Estimated 40-45 hp (specific factory rating may vary)
Torque:	Estimated 32-35 lb-ft (specific factory rating may vary)
Performance Yfm700
Horsepower:	Estimated 48-52 hp (specific factory rating may vary)
Torque:	Estimated 40-44 lb-ft (specific factory rating may vary)
Fuel System
Fuel Delivery:	Mikuni 33mm (YFM550 - some earlier models might have had this, but 2009-2010 YFM550 likely EFI) / Yamaha Electronic Fuel Injection (EFI) with 44mm throttle body (YFM700)
Fuel Type:	Unleaded gasoline (87 octane recommended)
Ignition
Ignition System:	TCI (Transistor Controlled Ignition) with digital advance

Transmission
Standard
Transmission Type:	Yamaha Ultramatic® Automatic Transmission with Centrifugal Clutch and Eccentric Bearing
Drive Modes:	H (High), L (Low), N (Neutral), R (Reverse), P (Park)
Engine Braking:	Yamaha Ultramatic® provides excellent engine braking in all modes (except Park and Neutral).
Features
Drive Shaft:	Shaft Drive (2WD/4WD)
Final Drive:	Sealed O-ring chain and sprocket (rear), driveshaft and differential (front and rear on 4WD models)

Dimensions
Exterior Yfm550
Length:	Approx. 82.1 inches (2085 mm)
Width:	Approx. 45.3 inches (1150 mm)
Height:	Approx. 45.7 inches (1160 mm)
Exterior Yfm700
Length:	Approx. 82.1 inches (2085 mm)
Width:	Approx. 45.3 inches (1150 mm)
Height:	Approx. 45.7 inches (1160 mm)
Cargo
Front Rack Capacity:	99 lbs (45 kg)
Rear Rack Capacity:	187 lbs (85 kg)
Weights
Wet Weight Yfm550:	Approx. 600 lbs (272 kg)
Wet Weight Yfm700:	Approx. 624 lbs (283 kg)
Towing Capacity:	1322 lbs (600 kg)
Ground Clearance:	Approx. 10.8 inches (275 mm)
Wheelbase
Wheelbase:	Approx. 50.2 inches (1275 mm)

Safety Features
Ratings
Atv Classification:	Classified as an All-Terrain Vehicle (ATV) with specific operational guidelines.
Active Features
Selectable 4Wd:	On-Command® system allows switching between 2WD and 4WD on the fly.
Engine Braking:	Integral part of the Ultramatic transmission for controlled descents.
Passive Features
Lighting:	Dual 30W Krypton headlights, 8W LED tail/brake light.
Braking System:	Dual hydraulic disc front brakes, Single hydraulic disc rear brake.
Tire Specifications Front:	AT25x8-12 (YFM550/YFM700)
Tire Specifications Rear:	AT25x10-12 (YFM550/YFM700)

Technology Features
Infotainment
Infotainment Features:	N/A (ATV, focus is on functional utility and off-road performance).
Driver Assistance
Driver Assistance Features:	None (ATV).
Connectivity
Connectivity Features:	N/A (ATV).

Maintenance
Service Intervals Engine Oil
Interval Hours:	Every 100 hours or 6 months (whichever comes first).
Service Intervals Transmission Oil
Interval Hours:	Every 400 hours or 2 years (whichever comes first).
Service Intervals Air Filter
Interval Hours:	Clean every 50 hours, replace every 100 hours or annually.
Service Intervals Spark Plug
Interval Hours:	Check/clean every 50 hours, replace every 100 hours or annually.
Fluid Specifications
Engine Oil Type:	Yamalube 4 (10W-40) or equivalent API SG, SF, SE SAE 10W-40, JASO Standard.
Engine Oil Capacity:	Approx. 2.20 US qt (2.08 L) without filter change; 2.38 US qt (2.25 L) with filter change.
Transmission Oil Type:	Yamalube Gear Oil 10W-40 or equivalent SAE 80 API GL-4.
Transmission Oil Capacity:	Approx. 0.74 US qt (0.70 L).
Coolant Type:	Permanent type antifreeze with a 50/50 mix of water.
Brake Fluid Type:	DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:	Drive belts (Ultramatic), wheel bearings, CV boots, ball joints, brake pads.
Potential Electrical Issues:	While generally reliable, electrical connectors and grounds can require cleaning due to environmental exposure in ATVs.

Vehicle History
Brand Heritage
Yamaha Atv Legacy:	Yamaha has a long-standing reputation for innovation and quality in the ATV market, dating back to the original 'three-wheeler' and early four-wheel models.
Model Evolution
Grizzly Lineage:	The Grizzly line has consistently focused on combining power, comfort, and off-road capability, with major redesigns to incorporate technologies like EFI and independent suspension.
Production
Manufacturing Location:	Primarily manufactured by Yamaha Motor Corporation.

Awards & Recognition
Recognitions
Industry Recognition:	Yamaha Grizzly models are consistently recognized for their class-leading performance, durability, and off-road capabilities by ATV enthusiasts and publications.