🏷️ Basic Information

Make:

Yamaha

Model:

YFM700R RAPTOR 700

Model Nickname:

Raptor 700

Product Type:

Service Manual

Model Generation Covered:

First Generation (2005-2008)

Chassis Code Range:

Initial models likely designated as YFM700R, with potential internal project codes not typically disclosed in service manuals.

Engine Code Range:

Specific engine codes are usually part of Yamaha's internal designation, but the core engine is the 700cc SOHC 4-valve.

👋 Introduction

Vehicle Segment:

High-performance sport ATV, positioned as a top-tier recreational and off-road machine.

Target Audience:

Enthusiasts seeking a powerful, agile, and reliable ATV for recreational riding, trail riding, and competitive use.

Key Competitors:

Honda TRX450R, Suzuki LT-R450 Quadracer, Kawasaki KFX450R.

Powertrain Advantage:

Industry-leading 686cc liquid-cooled, four-stroke engine providing substantial torque and horsepower.

Handling And Suspension:

Adjustable long-travel suspension, wide track, and race-proven chassis for exceptional handling and stability.

Ergonomics And Design:

Aggressive styling, comfortable seating position, and intuitive control layout.

📋 Manual Details

Primary Coverage:

Comprehensive service and repair procedures for Yamaha YFM700R Raptor 700, 2005-2008 model years.

Secondary Coverage:

Similar year/model Yamaha ATVs, suggesting compatibility with minor variations or closely related models of the same era.

Estimated Page Count:

Likely 500+ pages, typical for a factory service manual covering all systems.

Manual Classification:

Factory Service Manual (FSM)

Language:

English (ENG)

File Format:

PDF Download

📖 Manual Coverage

Engine Systems:

Engine disassembly, assembly, lubrication, cooling system, fuel system (carburetor/EFI depending on specific sub-model details), ignition system, starting system, exhaust system.

Drivetrain Systems:

Clutch, transmission (gearbox), final drive, drive shafts, differential (if applicable to R model, though typically solid rear axle), chain drive maintenance.

Chassis Systems:

Frame, suspension (front and rear A-arms, shocks, linkages), steering system, wheels, tires, brakes (hydraulic, disc), axles, hubs.

Electrical Systems:

Battery, charging system (stator, rectifier/regulator), lighting (headlights, taillights, brake lights), instrumentation, wiring diagrams, starter motor, CDI/ECU.

Bodywork And Controls:

Body panels, seat, handlebars, throttle, brake levers, footpegs, cables, plastics, trim components.

Routine Maintenance:

Oil changes, filter replacements, chain adjustment and lubrication, air filter cleaning/replacement, spark plug inspection/replacement, valve clearance checks.

Diagnostic Procedures:

Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) if fuel injected, electrical system testing.

Repair And Rebuild:

Complete disassembly and reassembly of major components like engine, transmission, suspension, brakes, and steering.

Calibration And Adjustment:

Carburetor adjustment, ignition timing (if adjustable), throttle cable adjustment, brake lever adjustment, suspension sag adjustment.

Depth Of Information:

Extensive, covering all aspects from basic maintenance to complete engine and transmission overhauls, including detailed torque specifications and component tolerances.

Illustration Quality:

Hundreds of high-quality illustrations, diagrams, and exploded views aiding in disassembly and reassembly clarity.

Special Tools:

Identification and usage of specialized tools required for specific procedures.

📊 Manual Specifications

File Type:

PDF

Printability:

Fully printable, allowing users to create physical copies for workshop use.

Digital Organization:

Bookmarked for easy navigation and quick access to specific sections.

Digital Quality:

High Quality, ensuring clarity of text and images.

⚙️ Engine Specifications

Engine Type:

686cc liquid-cooled, SOHC, 4-valve, 4-stroke, single-cylinder

Bore X Stroke:

102.0 mm x 84.0 mm

Compression Ratio:

9.2:1 (approximate, may vary slightly)

Fuel Induction:

Throttle body fuel injection (EFI) with twin injectors (most models 2006+, some early 2005 might have carb, but manual likely covers EFI primarily).

Ignition System:

Digital TCI (Transistor Controlled Ignition)

Horsepower Estimate:

Approximately 53-55 HP at the crank (varies by specific model year and tune).

Torque Estimate:

Approximately 42-44 ft-lbs at the crank (varies by specific model year and tune).

Fuel Type:

Unleaded Gasoline (Octane rating typically 87 or higher as specified by Yamaha).

Fuel Tank Capacity:

3.7 US gallons (14 Liters)

🔧 Transmission

Transmission Type:

5-speed constant mesh with reverse

Clutch Type:

Wet, multiple-disc, constant mesh

Final Drive:

O-ring sealed chain, 520

Gear Ratios:

Detailed ratios for each gear and reverse will be in the manual.

Transmission Fluid Type:

Yamaha's recommended gear oil or equivalent API GL-4, SAE 10W-30 or 20W-40 (specific to transmission case, not engine oil).

📐 Dimensions

Overall Length:

70.1 inches (1780 mm)

Overall Width:

45.5 inches (1155 mm)

Overall Height:

41.2 inches (1045 mm)

Dry Weight:

Approximately 400 lbs (181 kg)

Ground Clearance:

10.8 inches (275 mm)

Seat Height:

32.7 inches (830 mm)

Wheelbase:

50.4 inches (1280 mm)

🛡️ Safety Features

Atv Safety Standards:

Manufactured to meet relevant industry safety standards, but specific ratings like NCAP don't apply to ATVs.

Braking System:

Hydraulic disc brakes front and rear. Dual hydraulic discs front, single hydraulic disc rear.

Parking Brake:

Mechanical parking brake, usually lever-actuated on rear caliper or separate mechanism.

Chassis Design:

TIG-welded steel frame, low center of gravity for stability.

Lighting:

Dual 30W headlights, 8W/23W brake/taillight.

💡 Technology Features

Display Features:

Digital instrument cluster typically includes speedometer, odometer, trip meter, clock, neutral indicator, reverse indicator, and warning lights.

Traction Control:

Not typically equipped on this model generation.

Engine Management:

Electronic Fuel Injection (EFI) system with ECU for precise fuel delivery and ignition timing, optimizing performance and emissions.

Connectivity Options:

None (basic utility vehicle, no Bluetooth or advanced connectivity features).

🔧 Maintenance

Engine Oil Change:

Every 20 hours or 3 months, whichever comes first (refer to manual for exact interval).

Air Filter Cleaning:

Every 10 hours or 1 month, or more frequently in dusty conditions.

Spark Plug Inspection:

Every 20 hours or 6 months.

Valve Clearance Check:

Every 20 hours or 6 months.

Engine Oil Type:

Yamalube 4 (10W-40) or equivalent API SG, SAE 10W-40 or 20W-50 oil with Jaso MA certification. Manual will specify exact viscosity for ambient temperatures.

Engine Oil Capacity:

3.00 US quarts (2.85 Liters) with filter change.

Coolant Type:

Permanent Antifreeze (ethylene glycol based) with corrosion inhibitors, typically a 50/50 mix with distilled water. Manual will specify Yamaha-approved coolant.

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Common Wear Items:

Brake pads, wheel bearings, steering stem bearings, drive chain and sprockets, tires, suspension bushings.

Potential Engine Concerns:

Valve seat wear can occur with high mileage or improper maintenance. Early fuel injection system components (sensors, injectors) can be prone to clogging or failure if fuel quality is poor or maintenance is neglected. Some owners reported issues with the starter bendix, but this is not a universal problem.

Suspension Maintenance:

Regular cleaning and lubrication of suspension linkages and shock absorbers is crucial to prevent premature wear and maintain optimal performance.

📚 Vehicle History

Yamaha Motorsports:

Yamaha Motor Company has a long and storied history in motorsports, particularly in motorcycles and ATVs, known for innovation and performance.

Raptor Lineage:

The YFM700R Raptor 700 is an evolution of the highly successful YFM660R, bringing fuel injection and a larger displacement engine for increased power and better throttle response.

Introduction Of 700R:

Introduced for the 2006 model year, building upon the legacy of the 660R.

Manufacturing Origin:

Typically manufactured in Japan or the United States (for the North American market) by Yamaha.

🏆 Awards & Recognition

Industry Acclaim:

The Raptor 700 series is widely regarded as one of the best performance sport ATVs on the market, consistently receiving positive reviews from enthusiasts and media for its power, handling, and reliability.

Consumer Ratings:

Consistently high user satisfaction ratings for performance and durability.

Emission Standards:

Designed to meet emissions standards for its respective model year and region of sale.