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2005-2009 Yamaha YFM700RV Raptor 700 ATV Workshop Repair Service Manual (FREE PREVIEW)

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The YFM700RV Raptor 700 is a high-performance sport ATV renowned for its powerful 686cc liquid-cooled, 4-stroke engine featuring DOHC and electronic fuel injection. Building on a strong heritage in off-road...
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类型: Atv
厂商:
斯库: 49013
2005-2009 Yamaha YFM700RV Raptor 700 ATV Workshop Repair Service Manual (FREE PREVIEW)2005-2009 Yamaha YFM700RV Raptor 700 ATV Workshop Repair Service Manual (FREE PREVIEW)2005-2009 Yamaha YFM700RV Raptor 700 ATV Workshop Repair Service Manual (FREE PREVIEW)2005-2009 Yamaha YFM700RV Raptor 700 ATV Workshop Repair Service Manual (FREE PREVIEW)
The YFM700RV Raptor 700 is a high-performance sport ATV renowned for its powerful 686cc liquid-cooled, 4-stroke engine featuring DOHC and electronic fuel injection. Building on a strong heritage in off-road vehicles, the Raptor 700 offers a premium experience for recreational and competitive use. Its engineering emphasizes agility and control, with an independent double-wishbone front suspension and a swingarm rear suspension, complemented by a 5-speed manual transmission with reverse. This model, produced for North America, Europe, and Asia between 2005 and 2009, represents a significant evolution in sport ATV technology, offering a blend of raw power and refined handling. This comprehensive workshop repair service manual for the YFM700RV Raptor 700 provides detailed guidance for maintenance, troubleshooting, and repair across all major systems. Coverage extends from engine disassembly and tuning to chassis, electrical, and fuel injection systems. The manual includes step-by-step repair instructions, diagnostic charts, and technical specifications essential for ensuring the optimal performance and longevity of your vehicle. It is designed to assist owners, mechanics, and technicians in performing routine maintenance, addressing common issues, and undertaking complex repairs, ensuring the Raptor 700 remains in peak condition for all off-road adventures.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFM700RV Raptor 700
Model Nickname:
Raptor 700
Codes
Vehicle Codes:
YFM700RV
👋 Introduction
Market Position
Positioning:
High-performance sport ATV, positioned as a premium offering for recreational and competitive off-road use.
Competitive Analysis
Competitors:
Honda TRX450R, Suzuki LT-R450, Can-Am Outlander (though Outlander is more utility-focused, it competed in broader ATV market segments).
Key Features
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve, fuel-injected
Suspension Type:
Independent double-wishbone front suspension, swingarm rear suspension with adjustable shocks.
Transmission Type:
5-speed manual with reverse, wet multi-plate clutch.
📋 Manual Details
Coverage Areas
Model Years Covered:
2005, 2006, 2007, 2008, 2009
Regions Covered:
North America, Europe, Asia (specific markets may vary based on official Yamaha distribution)
Page Count
Total Pages:
402
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
Searchability:
Fully bookmarked and searchable
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, tuning, diagnostics, internal components (pistons, rings, valves, camshafts, crankshaft, etc.)
Cooling System:
Radiator, cooling fan, thermostat, coolant flow, pressure testing
Fuel Injection System:
ECU, injectors, throttle body, fuel pump, fuel pressure, sensors (TPS, MAP, IAT), troubleshooting
Chassis:
Frame, suspension (front and rear), steering, brakes (front and rear), wheels, tires, bodywork
Electrical:
Ignition system, starting system, charging system (stator, regulator/rectifier), lighting, wiring diagrams, troubleshooting electrical faults
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, valve adjustments, chain maintenance, lubrication points
Troubleshooting:
Diagnostic charts, common problems and solutions, fault code interpretation
Repair:
Step-by-step repair instructions for all major components and systems
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine rebuilds and advanced diagnostics)
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, original factory file quality (not scanned)
Print Quality
Printability:
Printable without restrictions
Binding Type
Binding Type:
Digital (PDF download)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
1UY (commonly associated with the 686cc engine)
Engine Displacement:
686cc
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Estimated 40-45 HP (at crankshaft, varies by specific market tuning and EPA regulations)
Torque:
Estimated 40-45 lb-ft (at crankshaft)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Mikuni throttle body
Fuel Type:
Unleaded gasoline, minimum 87 octane
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 motorcycle oil with JASO MA specification.
Oil Capacity With Filter:
Approx. 2.1 Liters (2.2 US qt)
🔧 Transmission
Standard
Transmission Type:
5-speed manual with reverse
Clutch Type:
Wet, multiple-disc, cable-actuated
Features
Gear Ratios:
Detailed gear ratios are available within the manual, crucial for performance tuning and maintenance.
Final Drive:
O-ring sealed chain, 520 pitch
Transmission Fluid Type:
Yamalube Gear Oil (or equivalent) SAE 80 hypoid gear oil.
Transmission Fluid Capacity:
Approx. 0.8 Liters (0.85 US qt)
📐 Dimensions
Exterior
Length:
Approx. 1,850 mm (72.8 in)
Width:
Approx. 1,280 mm (50.4 in)
Height:
Approx. 1,065 mm (41.9 in)
Wheelbase:
Approx. 1,280 mm (50.4 in)
Ground Clearance:
Approx. 240 mm (9.4 in)
Weights
Dry Weight:
Approx. 198 kg (437 lbs)
Fuel Capacity:
10 Liters (2.6 US gal), including 1.2 Liters (0.3 US gal) reserve
Tires
Front Tire Size:
AT21x7-10
Rear Tire Size:
AT20x10-9
Brakes
Front Brake Type:
Dual hydraulic disc
Rear Brake Type:
Dual hydraulic disc
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet ANSI/SVIA standards for Class-II ATVs.
Active Features
Parking Brake:
Mechanical parking brake
Throttle Limiter:
Adjustable throttle stop screw for novice riders.
Passive Features
Lighting:
Halogen headlights, taillight, brake light.
Handguards:
Integrated handguards for rider protection.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Focus is on off-road performance, no infotainment features).
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance systems like traction control or ABS are standard on this model).
Connectivity
Connectivity Features:
N/A (No onboard connectivity or Bluetooth features).
Engine Management
Engine Control Unit:
ECU with programmable mapping for fuel injection and ignition timing, allowing for precise engine control and emissions compliance.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months.
Oil Filter Replacement:
Every 1,000 km (600 miles) or 6 months (concurrent with oil change).
Air Filter Cleaning:
Every 500 km (300 miles) or 3 months; replace if damaged.
Spark Plug Check And Gap:
Every 1,000 km (600 miles).
Valve Clearance Check:
Every 2,000 km (1,200 miles) or 12 months.
Chassis Lubrication:
At specified intervals for suspension, steering, and swingarm pivot points.
Fluid Specifications
Engine Oil Specification:
Yamalube 4 (or equivalent) SAE 10W-40, API SG or higher, JASO MA.
Transmission Fluid Specification:
Yamalube Gear Oil (or equivalent) SAE 80, hypoid gear oil.
Coolant Type:
Permanent type anti-freeze coolant, 50% mixture with distilled water.
Known Issues
Common Wear Items:
Brake pads, brake discs, wheel bearings, steering head bearings, drive chain and sprockets are common wear items due to the high-performance nature of the ATV.
Efi System Considerations:
While robust, EFI systems can be sensitive to fuel quality and may require periodic checks of sensors and injectors for optimal performance.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long-standing reputation for producing reliable and high-performance off-road vehicles, particularly in the ATV segment with the 'Raptor' lineage dating back to the YFM660R.
Model Evolution
Evolution:
The YFM700R Raptor 700, introduced for the 2006 model year (replacing the YFM660R Raptor), represented a significant advancement with a larger, fuel-injected engine, lighter chassis, and improved ergonomics.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific 'awards' may not be widely publicized for individual model years, the Raptor 700 has consistently been recognized in enthusiast media for its performance, handling, and technological advancements within the sport ATV class.
Ratings
Review Consensus:
Generally praised for its powerful engine, stable chassis, and user-friendly fuel injection, making it a benchmark in its segment.
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