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Yamaha YZF-R3 2019 Service Repair Workshop Manual wiring

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🏷️ Basic Information Identification Make: Yamaha Model: YZF-R3 Year: 2019 Trim Level: ABS Codes Manual Part Number: LIT-11616-32-26 👋 Introduction Market Position Segment: Entry-level sportbike, popular for new riders and...
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斯库: 207608
Yamaha YZF-R3 2019 Service Repair Workshop Manual wiring
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YZF-R3
Year:
2019
Trim Level:
ABS
Codes
Manual Part Number:
LIT-11616-32-26
👋 Introduction
Market Position
Segment:
Entry-level sportbike, popular for new riders and track day enthusiasts.
Competitors:
Kawasaki Ninja 300/400, Honda CBR300R, KTM RC 390.
Key Features
Design:
Aggressive R-series styling, lightweight chassis, rider-focused ergonomics.
Engine:
Responsive and high-revving parallel-twin engine.
Handling:
Nimble handling due to compact dimensions and balanced chassis.
Technology:
Standard ABS braking system for enhanced safety.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Wiring Diagrams
Specific Systems:
Engine, Fuel System, Transmission, Drivetrain, Chassis, Suspension, Brakes, Electrical System, Lighting, Instrumentation, Bodywork, Maintenance Procedures, Troubleshooting
Page Count
Total Pages:
567
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
JPG
File Size:
529 MB
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Disassembly, assembly, inspection, diagnosis, and repair of engine components (pistons, cylinders, crankshaft, camshafts, valves, etc.).
Fuel System:
Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), fuel tank, and fuel lines.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, and fan operation.
Lubrication System:
Oil pump, oil filter, oil passages, and oil pressure checks.
Ignition System:
Spark plugs, ignition coils, ECU control.
Transmission Drivetrain:
Clutch operation, gearbox disassembly and assembly, final drive inspection.
Chassis Frame:
Frame inspection, sub-frame components.
Suspension Front:
Front fork disassembly, assembly, oil changes, and seal replacement.
Suspension Rear:
Rear shock absorber inspection, linkage lubrication, and adjustment.
Brake System Front:
Brake caliper service, pad replacement, disc inspection, hydraulic system bleeding, ABS module diagnostics.
Brake System Rear:
Brake caliper service, pad replacement, disc inspection, hydraulic system bleeding.
Wheel Tire:
Wheel bearing inspection, tire pressure recommendations, rim runout checks.
Electrical System Charging:
Stator, regulator/rectifier, battery testing, and charging system diagnosis.
Electrical System Starting:
Starter motor, starter clutch, and battery testing.
Lighting System:
Headlight, taillight, turn signals, brake light operation and bulb replacement.
Instrumentation Controls:
Dashboard assembly, switchgear operation, throttle/clutch lever adjustments.
Wiring Diagrams:
Comprehensive electrical wiring schematics with component identification and wire routing.
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements, chain adjustment, brake fluid checks, coolant checks, tire pressure adjustments.
Troubleshooting:
Diagnostic procedures for common issues, fault code interpretation (if applicable), step-by-step problem solving.
Engine Repair:
Complete engine overhaul, piston ring replacement, valve clearance adjustment, head gasket replacement.
Fuel System Service:
Throttle body cleaning, fuel injector cleaning, fuel pump diagnosis.
Suspension Service:
Front fork seal replacement, rear shock absorber servicing.
Brake System Maintenance:
Brake pad replacement, brake fluid flush and bleed, ABS system bleed procedure.
Electrical Diagnostics:
Wiring checks, sensor testing, component troubleshooting using wiring diagrams.
Bodywork Repair:
Fairing removal and installation, minor cosmetic repairs.
Torque Specifications:
Detailed torque values for all critical fasteners.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to full engine rebuilds and detailed electrical diagnostics.
Detail Level:
Includes step-by-step instructions, diagrams, and technical specifications for each procedure.
📊 Manual Specifications
File Format
Format:
JPG (Image files, likely scanned pages)
Searchability:
May be limited to text within images; not a true searchable PDF unless OCR was applied.
Print Quality
Quality:
Dependent on the original scan quality of the JPG files.
Binding Type
Binding:
N/A (Digital File)
Paper Type
Paper:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve, Parallel-Twin
Displacement:
321 cc
Bore X Stroke:
68.0 mm x 44.1 mm
Compression Ratio:
11.2:1
Performance
Horsepower:
Approximately 42 hp @ 10,750 rpm (claimed)
Torque:
Approximately 21.4 lb-ft @ 9,000 rpm (claimed)
Fuel System
Fuel Delivery:
Fuel Injection
Throttle Control:
Dual throttle valves (YCC-T)
Lubrication
Oil Capacity:
2.0 L (with filter change)
Recommended Oil:
Yamalube 10W-40 or equivalent API SG, JASO MA
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed
Clutch Type:
Wet, multi-plate
Features
Final Drive:
O-ring chain
Gear Ratios:
Refer to manual for specific gear ratios
📐 Dimensions
Exterior
Length:
2090 mm (82.3 in)
Width:
725 mm (28.5 in)
Height:
1135 mm (44.7 in)
Wheelbase:
1380 mm (54.3 in)
Ground Clearance:
160 mm (6.3 in)
Seat Height:
780 mm (30.7 in)
Weights
Wet Weight:
167.5 kg (369.3 lbs) (ABS model)
Fuel Tank Capacity:
14 L (3.7 US gal)
Chassis
Frame Type:
Diamond
Front Suspension Travel:
130 mm (5.1 in)
Rear Suspension Travel:
125 mm (4.9 in)
Front Tire Size:
110/70-17M/C 54S
Rear Tire Size:
140/70-17M/C 66S
Front Brake Type:
Hydraulic disc, dual piston caliper (ABS)
Rear Brake Type:
Hydraulic disc, single piston caliper (ABS)
Front Brake Diameter:
298 mm
Rear Brake Diameter:
220 mm
🛡️ Safety Features
Ratings
ABS:
Standard Anti-lock Braking System
Active Features
Braking:
ABS provides enhanced stability during braking, reducing the risk of wheel lock-up.
Passive Features
Lighting:
Full LED lighting (headlight, taillight, turn signals) for improved visibility.
💡 Technology Features
Infotainment
Dashboard:
Digital LCD instrument cluster displaying speedometer, tachometer, gear position indicator, fuel gauge, clock, trip meters, and warning lights.
Driver Assistance
ABS:
Standard ABS system is the primary electronic rider aid.
Connectivity
Connectivity Features:
None (No Bluetooth or smartphone integration on this model).
Engine Management
ECU:
Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first (refer to manual for specific details).
Air Filter Replacement:
Inspect every 6,000 km (3,700 miles), replace as needed or at recommended intervals.
Spark Plug Replacement:
Inspect every 12,000 km (7,500 miles), replace as needed.
Coolant Replacement:
Refer to manual; typically every 2 years or specific mileage.
Brake Fluid Flush:
Every 2 years or as specified by Yamaha.
Valve Clearance Check:
Every 24,000 km (15,000 miles) or as recommended.
Fluid Specifications
Engine Oil:
Yamalube 10W-40, API SG, JASO MA or MA2
Coolant:
Permanent type antifreeze mixed with deionized water (50:50 ratio)
Brake Fluid:
DOT 4
Clutch Fluid:
DOT 4 (if hydraulic clutch, which is typical for R3)
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets are typical wear items.
Engine Performance:
Some owners report a slightly peaky power delivery; proper maintenance of the fuel injection and air intake is crucial.
Suspension Feedback:
While competent for its class, the stock suspension may be considered soft for aggressive track use by some riders, requiring tuning or upgrades.
Vibration:
As with many parallel-twin engines, some vibration can be felt, particularly at certain RPM ranges.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company has a long and storied history in motorcycle manufacturing, known for innovation, performance, and reliability across various racing disciplines and street motorcycles.
Model Evolution
R Series:
The YZF-R3 is part of Yamaha's highly successful R-series supersport lineage, bringing performance-oriented design and handling to the entry-level segment.
Production
Manufacturing:
Typically manufactured by Yamaha Motor Co., Ltd. in Japan, with potential for assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Awards And Reviews:
The Yamaha YZF-R3 has consistently received positive reviews from motorcycle publications for its performance, handling, and value in the entry-level sportbike category. Specific awards vary by region and publication.
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