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yamaha zuma 125 2009-2012 Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: Zuma 125 Model Code: BW125 Generation Generation Code: First Generation Codes Product Code Identifier: Zuma125_2009-2012_Service_Repair_Manual 👋 Introduction Market Position Vehicle Segment: Urban commuter...
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🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Zuma 125
Model Code:
BW125
Generation
Generation Code:
First Generation
Codes
Product Code Identifier:
Zuma125_2009-2012_Service_Repair_Manual
👋 Introduction
Market Position
Vehicle Segment:
Urban commuter scooter, lightweight motorcycle.
Target Audience:
Commuters, urban riders, recreational users seeking practical and economical transportation.
Competitive Analysis
Key Competitors:
Honda PCX125, Kymco People GTI 125, SYM Jet 125, Vespa S 125.
Key Features
Design Philosophy:
Robust, practical, off-road inspired styling with urban usability.
Unique Selling Points:
Fat tires for enhanced stability and comfort, rugged styling, reliable Yamaha engineering, underseat storage.
Manual Value Proposition
Manual Benefit:
Empowers owners and technicians to perform maintenance, diagnostics, and repairs efficiently, ensuring longevity and optimal performance of the Zuma 125.
📋 Manual Details
Coverage Areas
Covered Model Years:
2009, 2010, 2011, 2012
Covered Regions:
Global (specific market variations may exist not detailed in this general manual)
Page Count
Estimated Page Count:
Extensive, detailed (specific count not provided, but typical for a comprehensive service manual)
Manual Type
Manual Type:
Official Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine assembly, disassembly, lubrication, cooling, fuel injection, ignition, starting, charging, exhaust.
Drivetrain Systems:
Automatic Continuously Variable Transmission (CVT), drive belts, clutch, final drive, roller weights, torque driver.
Chassis Systems:
Frame, front suspension (forks), rear suspension (shock absorber), steering system, wheels, tires.
Braking Systems:
Front disc brake, rear disc brake, hydraulic system, brake pad replacement, caliper service.
Electrical Systems:
Wiring diagrams, battery, lighting (headlight, taillight, turn signals), instrumentation, fuses, relays, CDI unit, sensors.
Bodywork And Trim:
Body panel removal and installation, seat, storage compartment, mirrors.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacement, spark plug service, brake fluid flush, air filter cleaning/replacement, CVT belt inspection/replacement, coolant checks.
Diagnostic Procedures:
Troubleshooting guides for common issues, error code interpretation (if applicable), performance testing.
Repair Procedures:
Detailed step-by-step instructions for component removal, replacement, and reassembly for all major systems.
Adjustment Procedures:
Throttle cable adjustment, brake lever adjustment, parking brake adjustment.
Special Tool Requirements:
Identification of specific Yamaha specialty tools required for certain procedures.
Technical Depth
Depth Of Coverage:
Comprehensive: From basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and chassis component repair.
Diagnostic Capabilities:
Detailed diagnostic charts, symptom-to-cause analysis, and testing procedures for electrical components and engine performance.
Rebuild Instructions:
Includes detailed instructions for engine internal component rebuilding (e.g., piston, cylinder, valve train), carburetor overhaul (if applicable), and brake caliper rebuild.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Searchable text for quick information retrieval.
Print Quality
Printability:
Printable pages, allowing users to print only necessary sections.
Image Quality:
High-resolution diagrams and illustrations for clarity.
Binding Type
Binding Type:
Digital (No physical binding)
Paper Type
Paper Type:
Not Applicable (Digital Format)
Accessibility
Viewing Features:
Zoom in/out functionality for easy viewing of details.
Condition
Product Condition:
New
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, forced air-cooled, 2-valve
Engine Displacement:
124 cc
Bore X Stroke:
52.4 mm x 57.9 mm
Compression Ratio:
10.0:1
Performance
Horsepower Rating:
Approx. 9.6 HP @ 7500 RPM (varies slightly by market)
Torque Rating:
Approx. 9.1 Nm @ 6000 RPM (varies slightly by market)
Fuel System
Fuel Delivery System:
Fuel Injection (FI)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
6.0 Liters (1.59 Gallons)
Lubrication System
Oil Type Specification:
Yamaha recommends Yamalube 4 (or equivalent) 10W-40 API SG or higher.
Oil Change Interval:
Every 3,000 km (1,800 miles) or 6 months. Check manual for details.
Cooling System
Cooling Method:
Forced air-cooled
Ignition System
Ignition Type:
TCI (Transistor Controlled Ignition)
Spark Plug
Spark Plug Type:
NGK CR7E or DENSO U22FS-R
🔧 Transmission
Standard
Transmission Type:
Automatic, V-belt type continuously variable transmission (CVT)
Optional
Optional Transmissions:
None (CVT is standard)
Features
Clutch Type:
Dry, centrifugal clutch
Final Drive:
Gear reduction
Maintenance
Cvt Fluid Type:
Not applicable (CVT uses grease and oil bath for internal components, no separate fluid)
Cvt Belt Inspection Interval:
Every 5,000 km (3,000 miles) or 12 months. Replacement recommended as per wear indicators.
📐 Dimensions
Exterior
Overall Length:
1,920 mm (75.6 in)
Overall Width:
745 mm (29.3 in)
Overall Height:
1,105 mm (43.5 in)
Seat Height:
790 mm (31.1 in)
Wheelbase:
1,385 mm (54.5 in)
Weights
Wet Weight:
124 kg (273 lbs)
Weight Distribution:
Designed for balanced handling.
Wheels And Tires
Front Tire Size:
120/70-12 51L
Rear Tire Size:
130/70-12 56L
Wheel Type:
Cast aluminum alloy
Tire Pressure Front:
175 kPa (1.75 kgf/cm² or 25 PSI)
Tire Pressure Rear:
200 kPa (2.00 kgf/cm² or 29 PSI)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for scooters in typical automotive safety rating systems.
Active Features
Braking System:
Hydraulic disc brakes front and rear for effective stopping power.
Lighting System:
Multi-reflector headlight, LED taillight, and bright turn signals for visibility.
Passive Features
Chassis Construction:
Steel tube frame for rigidity and durability.
Tires:
Wide, 12-inch tires contribute to stability and grip.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog/digital instrument cluster displaying speed, odometer, fuel level, and indicator lights.
Driver Assistance
Driver Assistance Features:
None (Focus is on core mechanical and electrical systems).
Connectivity
Connectivity Features:
None.
Engine Management
Engine Control Unit:
ECU controlled fuel injection system for precise fuel-air mixture and ignition timing.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 3,000 km (1,800 miles) or 6 months.
Air Filter Cleaning Interval:
Every 5,000 km (3,000 miles).
Spark Plug Replacement Interval:
Every 10,000 km (6,000 miles).
Cvt Belt Replacement Interval:
Recommended based on wear inspection, typically around 20,000 km (12,000 miles) but can vary.
Brake Fluid Replacement Interval:
Every 2 years or 20,000 km (12,000 miles).
Fluid Specifications
Engine Oil Specification:
Yamalube 4 (or equivalent) 10W-40 API SG or higher.
Engine Oil Capacity:
0.80 Liters (0.85 US qt) without oil filter change, 0.90 Liters (0.95 US qt) with oil filter change.
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Type:
Not applicable (air-cooled engine)
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, drive gears, throttle cable.
Potential Faults:
Occasional issues with fuel pump reliability or sensor accuracy, though generally robust. Refer to manual for specific diagnostics.
Preventive Maintenance Importance
Preventive Maintenance:
Adhering to the service intervals and procedures outlined in the manual is crucial for maintaining optimal performance, fuel efficiency, and longevity of the Zuma 125.
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
Yamaha Motor Company, established in 1955, renowned for its innovation in motorcycles, marine products, and other motorized vehicles.
Model Evolution
Origin Of Model:
The Zuma line began with the larger Zuma 125 (YW125), which debuted in 2002 (Japan) / 2003 (North America). The model covered here represents the first generation of the 125cc fuel-injected version designed for wider global appeal.
Design Influence:
The Zuma 125 (BW125) was developed with an emphasis on ruggedness and versatility, borrowing design cues from off-road motorcycles while maintaining urban practicality.
Production
Production Location:
Primarily manufactured in Indonesia for global markets.
Production Years Covered
Production Period:
2009-2012 marked the first generation of the fuel-injected Zuma 125, succeeding earlier carbureted models and setting the stage for future iterations.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Consistently praised for its rugged design, comfort, and practicality as an urban commuter.
Ratings
Consumer Ratings:
Generally high user satisfaction for reliability and cost-effectiveness.
Certifications
Emissions Certification:
Meets relevant emissions standards for its production years (e.g., EPA, Euro).