Engine:
Internal combustion engines (petrol and diesel), including diagnostics, overhaul, and component replacement.
Fuel System:
Petrol injection systems (e.g., MPI), diesel injection systems (e.g., indirect injection), fuel pump, injectors, fuel lines, and filters.
Ignition System:
Spark plug replacement, ignition coil diagnosis, distributor (if applicable to specific engines), and timing.
Cooling System:
Radiator, thermostat, water pump, coolant hoses, fan operation, and coolant types/capacities.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, and mounting components.
Transmission Manual:
Manual gearbox operation, clutch system (replacement, adjustment), gearbox oil, and internal component overhaul.
Transmission Automatic:
Automatic gearbox operation (if applicable to specific models), fluid types, filter replacement, and basic diagnostics.
Suspension Front:
MacPherson struts, control arms, anti-roll bar, springs, and shock absorbers.
Suspension Rear:
Independent rear suspension (e.g., multi-link or trailing arm dependent on variant), springs, shock absorbers, and bushes.
Steering System:
Power steering pump, steering rack, steering column, and tie rods.
Braking System:
Front and rear brake systems (disc brakes), brake fluid, master cylinder, brake calipers, pads, discs, and hydraulic lines.
Anti Lock Braking System ABS:
ABS control unit, wheel speed sensors, hydraulic modulator, and diagnostic procedures.
Wheels And Tires:
Tire pressure monitoring, tire changes, wheel balancing, and wheel alignment specifications.
Electrical System Basic:
Battery, alternator, starter motor, fuses, relays, and basic wiring principles.
Lighting System:
Headlights, taillights, interior lighting, bulb types, and basic circuit troubleshooting.
Instrument Panel:
Gauges, warning lights, and indicators diagnosis.
Bodywork Exterior:
Body panel removal and installation, trim components, bumpers, doors, hood, tailgate, and glass replacement.
Bodywork Interior:
Dashboard removal, seat removal, interior trim panels, and headliner.
Climate Control HVAC:
Air conditioning system (refrigerant, compressor, condenser, evaporator), heating system, and ventilation controls.
Safety Systems:
Airbag system diagnosis and replacement (cautionary notes), seatbelt mechanisms.
Wiring Diagrams:
Detailed electrical wiring diagrams for various systems.
Maintenance:
Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, brake fluid changes, transmission fluid changes, belt inspection and replacement.
Troubleshooting:
Step-by-step diagnostic procedures for common problems, symptom-based troubleshooting guides.
Repair Engine:
Engine rebuild procedures, head gasket replacement, piston ring replacement, bearing replacement, timing belt/chain replacement.
Repair Transmission:
Clutch replacement, gearbox seal replacement, gearbox overhaul.
Repair Brakes:
Brake pad and disc replacement, caliper servicing, brake line replacement, brake fluid bleeding.
Repair Suspension:
Shock absorber replacement, spring replacement, bush replacement, ball joint replacement.
Repair Electrical:
Component testing, wiring harness repair, sensor replacement, starter/alternator replacement.
Body Repair:
Door mechanism repair, window regulator replacement, bumper repair, panel alignment.
Installation:
Installation of common aftermarket parts (e.g., tow bars, stereos – depending on manual scope).
Depth:
Full workshop level, covering routine maintenance to major component overhauls and diagnostics.
Diagnostic Information:
Includes diagnostic trouble codes (DTCs) and procedures for identifying faults.
Specifications:
Detailed technical specifications, torque values, clearances, and fluid capacities.
Engine Oil Change:
Typically every 15,000 km (9,300 miles) or 1 year, whichever comes first, for petrol engines. Diesel engines (especially JTD) may have similar intervals or slightly longer depending on oil used.
Timing Belt Replacement:
Crucial for interference engines (e.g., 1.6, 1.8, 2.0 16V). Typically every 60,000 - 90,000 km (37,000 - 56,000 miles) or 4-5 years. The manual will specify exact interval and the importance of the water pump replacement along with it.
Engine Oil Type:
Varies by engine. Petrol: SAE 10W-40 or 5W-40, API SL/CF or ACEA A3/B3. Diesel: SAE 10W-40 or 15W-40, API CF or ACEA B3/B4. Consult manual for specific engine requirements.
Coolant Type:
Ethylene glycol based antifreeze, typically a 50/50 mix with deionized water. Fiat recommends Paraflu UP (blue) or similar. Capacity approx. 6.5-7.5 litres.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Electrical Gremlins:
Common across many Fiats of this era, including minor electrical faults, sensor issues, and dashboard warning lights.
Suspension Wear:
Wear in suspension bushes, ball joints, and front wheel bearings can lead to knocking noises and poor handling.
Exhaust Corrosion:
Corrosion of exhaust system components, especially in areas with salt used for road de-icing.
Radiator Leaks:
Plastic end tanks on radiators can become brittle and leak over time.
Climate Control Actuators:
Failure of HVAC control flaps and their electric actuators can lead to poor temperature distribution.