Production Years Covered:
1969-1984
Engine Type:
Outboard, 2-stroke, in-line 4-cylinder
Displacement:
Approximately 91 cu in (1.5 L)
Horsepower Rating:
115 HP at propeller shaft
Cooling System:
Water-cooled, thermostatically controlled
Starting System:
Electric start
Manual Type:
Factory Service Repair Manual
Delivery:
Instant download
Target Audience:
Boat owners, marine technicians, and DIY mechanics
Intended Use:
Maintenance, repair, and overhaul of Chrysler 115 HP outboards
Skill Level:
Suitable for both professional technicians and experienced DIY owners
Factory Procedures:
Step-by-step instructions derived from factory service procedures
Illustrations:
Hundreds of illustrations and photographs
Coverage:
Complete disassembly and reassembly guidance
Specifications:
Includes torque specifications and tune-up data
Troubleshooting:
Dedicated troubleshooting guidance for major systems
Fuel System Coverage:
Full fuel system service and adjustment
Ignition System Coverage:
Complete ignition system diagnostics and repair
Charging System Coverage:
Charging system testing and repair
Starting System Coverage:
Starting system service and repair
Tune-Up Procedures:
Routine tune-up and adjustment procedures
Engine Systems:
Fuel, ignition, charging, and starting systems
Mechanical Systems:
Powerhead, lower unit, and cooling system
Procedures:
Disassembly, inspection, reassembly, and adjustment
Specifications:
Torque values and tune-up specifications
Diagnostics:
Troubleshooting for major systems
Manual Type:
Factory Service Repair Manual
Page Count:
N/A - page count not specified
Delivery Method:
Instant download
Illustrations:
Hundreds of illustrations and photos
Fuel System:
Carburetion, fuel pump, fuel lines, and adjustments
Ignition System:
Magneto, coils, spark plugs, and timing
Charging System:
Stator, rectifier, and battery charging circuit
Starting System:
Electric starter, solenoid, and starting circuit
Cooling System:
Water pump, impeller, thermostat, and passages
Powerhead:
Cylinder block, pistons, rings, and crankshaft
Lower Unit:
Gearcase, driveshaft, propeller shaft, and seals
Electrical:
Wiring, switches, and instrumentation
Lubrication:
Oil mixing and lubrication points
Disassembly:
Complete engine and lower unit disassembly
Reassembly:
Complete engine and lower unit reassembly
Tune-Up:
Routine tune-up and adjustment procedures
Torque Specifications:
Fastener torque values throughout
Troubleshooting:
Systematic fault diagnosis for major systems
Maintenance:
Periodic service and inspection tasks
Component-Level Detail:
Component removal, inspection, and installation
Measurement:
Clearances, wear limits, and service limits where specified
Adjustments:
Linkage, timing, and carburetor adjustments
Exploded Views:
Illustrated assembly references
Parts Identification:
Component identification for ordering replacement parts
Service Parts:
Common wear items and service components referenced
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Engine Type:
2-stroke, in-line 4-cylinder outboard
Displacement:
Approximately 91 cu in (1.5 L)
Fuel Delivery:
Carbureted
Fuel Mixing:
Pre-mixed fuel and oil (2-stroke)
Fuel Type:
Regular unleaded gasoline
Carburetor:
Multiple carburetors, model-dependent
Standard Transmission:
Forward, neutral, and reverse gearcase
Shift Mechanism:
Mechanical shift linkage
Gear Ratio:
N/A - not specified for this model
Lubrication:
Gearcase lubricant
Propeller:
Spline-mounted propeller
Water Pump:
Impeller-type water pump in lower unit
Anodes:
Corrosion-protection anodes
Configuration:
Outboard motor, transom-mounted
Shaft Length:
N/A - multiple shaft lengths offered
Length:
N/A - varies by shaft length and model year
Wheelbase:
N/A - not applicable to outboard motors
Curb Weight:
N/A - varies by shaft length and model year
Dry Weight:
N/A - not specified for this model
Ignition:
Magneto ignition system
Charging:
Battery charging circuit with rectifier
Starting:
Electric start system
Cooling:
Thermostatically controlled water cooling
Controls and Instrumentation
Remote Controls:
Throttle and shift remote control provision
Instrumentation:
N/A - depends on boat installation
Break-In Service:
Initial inspection after break-in period
Gearcase Lubricant:
Check and change at regular seasonal intervals
Water Pump Impeller:
Inspect or replace periodically
Spark Plugs:
Inspect, clean, and replace at tune-up intervals
Fuel System:
Inspect filters, lines, and carburetors regularly
Fuel Mixture:
Gasoline and 2-stroke oil pre-mix
Gearcase Lubricant:
Marine lower unit gear lubricant
Cylinder Lubrication:
Provided by fuel-oil mixture
Known Issues and Wear Items
Water Pump Impeller:
Common wear item; replace when worn or overheated
Spark Plugs:
Fouling from incorrect fuel mix or rich carburetion
Carburetors:
Varnish and deposits from stale fuel
Ignition Components:
Coils and ignition parts subject to age-related failure
Gearcase Seals:
Seals and anodes wear and require inspection
Production Years:
1969-1984
Product Type:
Outboard marine engine
Market Segment:
Recreational and utility boating
Design Focus:
Durability and efficiency
Configuration:
In-line 4-cylinder 2-stroke, water-cooled
Variant:
115 HP model within the Chrysler outboard range
Location:
N/A - not specified for this model
