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1997-1998 Ford Explorer Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: Explorer Model Variant: All trims including XL, XLT, Eddie Bauer, Limited, Sport Production Years Covered: 1997-1998 👋 Introduction Market Position Target Audience: Professional...
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Type: Cars
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Sku: 465128
Tags: 1997 Cars Ford
1997-1998 Ford Explorer Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Explorer
Model Variant:
All trims including XL, XLT, Eddie Bauer, Limited, Sport
Production Years Covered:
1997-1998
👋 Introduction
Market Position
Target Audience:
Professional technicians, dealership service departments, and DIY owners performing their own maintenance and repair
Vehicle Segment:
Mid-size SUV, one of the best-selling sport utility vehicles of its era
Key Advantages
Competitive Advantage:
Same factory manual used by dealership technicians; model-specific content, not generic repair information
Key Feature:
Complete A-to-Z coverage of all systems with step-by-step procedures, specifications, and wiring diagrams
📋 Manual Details
Manual Specifications
Coverage Areas:
All systems: engine, transmission, driveline, suspension, brakes, electrical, HVAC, body
Manual Type:
Factory service repair workshop manual
Language:
English
File Format:
PDF
Delivery Method:
Instant download, no shipping or waiting
Usage:
Unlimited access, use as many times as needed
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, removal, installation, cylinder head, lubrication, cooling
Ignition System:
Spark timing, coil packs, distributorless ignition diagnosis
Fuel System:
Fuel pump, injectors, pressure testing, tank removal
Emissions Controls:
EGR, EVAP, PCV, catalytic converter procedures
Transmission - Automatic:
4R55E / 5R55E overhaul, adjustment, diagnostics, valve body
Transmission - Manual:
5-speed M5OD-R1 removal, overhaul, clutch service
Transfer Case:
Shift motor, chain, fluids, overhaul for 4WD/AWD models
Front and Rear Axles:
Differential service, bearing replacement, fluid specs
Suspension:
Front TTB and independent setups, rear leaf springs, shocks
Steering:
Power steering pump, gearbox, linkage, tie rods
Brakes:
ABS diagnostics, disc and drum service, bleeding, rotors
Electrical:
Complete wiring diagrams, charging, starting, accessories
Heating and Air Conditioning:
Compressor service, refrigerant recovery, blend doors
Body and Interior:
Panels, doors, glass, seats, trim removal and installation
Restraint Systems:
Seat belts and airbag system service precautions
Procedures and Depth
Procedures Included:
Step-by-step repair, teardown, and reassembly instructions
Technical Depth:
Full dealership-level detail with torque specs, tolerances, and diagnostic charts
Diagrams:
Exploded views, schematics, and wiring diagrams
Diagnostics:
Fault code charts, symptom-based troubleshooting, test procedures
Parts Information
Parts References:
Part numbers and exploded diagrams throughout
Torque Specifications:
Provided for all fasteners in each procedure
Fluid Capacities:
Factory specifications for all fluids and lubricants
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine Options
Primary Engine:
4.0L OHV V6
Engine Options Range:
4.0L OHV V6, 4.0L SOHC V6 (1997+ Explorer), 5.0L V8
4.0L OHV Output:
Approximately 160 hp
5.0L V8 Output:
Approximately 215 hp
Fuel System
Fuel Delivery:
Sequential multi-port electronic fuel injection
Fuel Tank Capacity:
Approximately 21 gallons (17 gallons on Sport models)
Recommended Fuel:
Regular unleaded
🔧 Transmission
Transmissions
Standard Transmission:
5-speed manual M5OD-R1 (with 4.0L OHV)
Optional Transmission:
4-speed automatic 4R55E / 5-speed automatic 5R55E
Features:
Electronic shift transfer case (Touch Drive) available on 4WD models
📐 Dimensions
Exterior
Wheelbase:
Approximately 111.6 inches (4-door); 102.1 inches (2-door Sport)
Length:
Approximately 190.7 inches (4-door)
Width:
Approximately 70.2 inches
Height:
Approximately 67.9 inches
Weights
Curb Weight:
Approximately 3,900-4,400 lbs depending on engine and drivetrain
🛡️ Safety Features
Ratings
Crash Test Information:
N/A - not specified in the service manual; refer to NHTSA archives
Features
Active Features:
Anti-lock brakes (ABS), optional all-wheel drive / 4WD traction
Passive Features:
Driver and passenger airbags, front seatbelt pretensioners, side-impact door beams
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette; optional CD player and premium JBL sound on higher trims
Optional:
Automatic temperature control climate system on Limited/Eddie Bauer
Driver Assistance
Driver Assistance:
N/A - era-appropriate vehicle; no modern ADAS features
Convenience:
Speed control, keyless entry (optional), four-wheel ABS
🔧 Maintenance
Service Intervals
Oil and Filter:
Approximately every 3,000-5,000 miles per factory schedule
Transmission Fluid:
Inspect regularly; replace approximately every 30,000 miles under severe service
Coolant:
Replace per scheduled maintenance interval in manual
Spark Plugs:
Replace approximately every 30,000-60,000 miles depending on engine
Fluids and Common Issues
Engine Oil:
5W-30 per factory specification
Transfer Case Fluid:
Mercon ATF
Known Issues:
4.0L OHV intake manifold gasket leaks; 5R55E shift solenoid wear; front hub bearing wear on 4WD models
Common Wear Items:
Ball joints, tie rod ends, brake rotors, leaf spring bushings
📚 Vehicle History
Heritage and Evolution
Manufacturer:
Ford Motor Company
Model Evolution:
Second generation launched in 1995 with 4-door body styling; 1997 added the 4.0L SOHC V6 option; 1998 refinements continued through the generation
Production Location:
Louisville Assembly Plant, Kentucky (primary); also St. Louis Assembly Plant
Brand Heritage:
Introduced in 1991, the Explorer defined the four-door family SUV segment in North America
🏆 Awards & Recognition
Recognition
Market Recognition:
Consistently among the best-selling SUVs in America during the 1997-1998 model years
Other Awards:
N/A - no specific formal awards documented for these model years
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