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1998 KTM 125 200 Engine Replacement Parts Catalog

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🏷️ Basic Information Identification Make: KTM Model: 125 / 125 SX / 200 EXC Document Type: Engine Replacement Parts Catalog Model Year: 1998 Application: Two-stroke single-cylinder dirt bike engines 👋...
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Type: Motorcycles
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Sku: 96699
1998 KTM 125 200 Engine Replacement Parts Catalog
🏷️ Basic Information
Identification
Make:
KTM
Model:
125 / 125 SX / 200 EXC
Document Type:
Engine Replacement Parts Catalog
Model Year:
1998
Application:
Two-stroke single-cylinder dirt bike engines
👋 Introduction
Market Position
Target Audience:
KTM owners, dealership parts departments, independent two-stroke mechanics, and racers rebuilding 125/200 engines
Competitive Advantage
Key Advantage:
OEM factory parts numbers and exploded diagrams, ensuring correct ordering and fitment the first time
Key Features
Illustrations:
Exploded parts diagrams for every engine assembly
Part Numbers:
Complete OEM part numbers listed by section
📋 Manual Details
Coverage
Coverage Areas:
Complete 1998 KTM 125/200 engine: cases, cylinder, piston, crankshaft, ignition, clutch, gearbox, carburetor
Manual Type:
OEM Factory Parts Catalog
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant digital download
📖 Manual Coverage
Systems Covered
Engine Cases:
Crankcase halves, gaskets, seals, fasteners
Cylinder & Head:
Cylinder, head, power valve assembly, O-rings
Piston & Rings:
Piston, rings, wrist pin, circlips
Crankshaft:
Crank assembly, connecting rod, bearings
Clutch:
Clutch basket, plates, springs, actuator
Gearbox:
Transmission gears, shafts, shift drum, forks
Ignition:
Stator, rotor, CDI components, spark plug
Carburetor:
Keihin carburetor jets, needle, float
Kick Starter:
Kick mechanism, return spring, ratchet gear
Water Pump:
Impeller, seals, cover, gaskets
Cooling System:
Radiator hoses, fittings, clamps
Exhaust:
Exhaust flange, springs, mounting hardware
Procedures & Information
Exploded Diagrams:
Each section illustrated with exploded views showing part relationships
Part Lookup:
OEM part numbers listed alongside every component
Disassembly Support:
Ideal for teardown, rebuild ordering, and reassembly reference
Technical Notes
Depth:
Parts catalog only - repair procedures are not included
Revision Support:
Supersedes superseded part numbers where applicable
Fitment:
Covers both 125cc and 200cc engine variants
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine Overview
Engine Options:
125cc and 200cc two-stroke single-cylinder engines
Cooling:
Liquid-cooled
Induction:
Two-stroke reed valve
Performance
Bore & Stroke (125):
Approx. 54 mm x 54.5 mm
Bore & Stroke (200):
Approx. 59 mm x 54.5 mm
Fuel System
Carburetor:
Keihin PWK carburetor
Fuel Type:
Premix - gasoline with two-stroke oil
🔧 Transmission
Transmission
Standard Transmission:
Six-speed constant-mesh gearbox
Final Drive:
Chain drive
Features
Clutch:
Wet multi-plate clutch
Shifting:
Sequential shift drum with fork actuation
📐 Dimensions
Exterior
Wheelbase:
Approx. 1,435 mm
Seat Height:
Approx. 915 mm
Weights
Curb Weight (125 SX):
Approx. 93 kg (205 lb)
🛡️ Safety Features
Active Features
Brakes:
Front and rear hydraulic disc brakes
Brake Maker:
Magura / Brembo depending on market
Passive Features
Handlebars:
Aluminum bash-proof handlebar
Engine Kill:
Engine kill switch on handlebar
Ratings
Crash Test Rating:
N/A - off-road competition motorcycle, not crash tested
💡 Technology Features
Instrumentation
Display:
Minimal - competition speedo/odo on some models
Ignition:
CDI electronic ignition
Driver Assistance
Assistance Systems:
N/A - purpose-built off-road competition machine
🔧 Maintenance
Service Intervals
Piston / Rings:
Inspect top end frequently; race use may require replacement every few rides
Gearbox Oil:
Change regularly per owner's manual schedule
Coolant:
Check level before every ride
Fluids
Transmission Oil:
Approx. 0.7 L lightweight gear oil (SAE 10W or dedicated moto gear oil)
Coolant:
Silicate-free radiator coolant
Common Wear Items
Top End:
Piston, rings, and cylinder plating are the primary wear items
Other:
Reed petals, power valve linkage, water pump seals
📚 Vehicle History
Brand Heritage
Manufacturer:
KTM, founded 1934 in Mattighofen, Austria
Model Evolution
Two-Stroke Line:
The 1998 125 SX / 200 continued KTM's championship two-stroke motocross and enduro lineage
Production
Production Location:
Mattighofen, Austria
🏆 Awards & Recognition
Recognition
Racing Recognition:
KTM two-stroke engines of this era were strongly associated with motocross and enduro competition success
Other Awards:
N/A - no formal model-year awards documented here
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