Target Audience:
Professional technicians and DIY owners servicing the 2002 Volvo S60
Segment:
Entry-luxury sport sedan
Primary Competitors:
BMW 3 Series, Audi A4, Mercedes-Benz C-Class, Saab 9-3
Competitive Advantage:
Turbocharged five-cylinder power, advanced safety engineering, comfortable long-distance touring character
Key Features:
Turbo engine options, all-wheel-drive availability, comprehensive occupant protection (SIDA/WHIPS)
Coverage Areas:
Complete service, repair, maintenance, diagnostics and overhaul for the 2002 Volvo S60
Manual Type:
Factory service and repair manual
Language:
Spanish (Manual de servicio y reparación)
Delivery:
Instant download, no shipping or waiting
Printing:
All pages printable
Page Count:
N/A - not specified in product description
Engine:
Complete mechanical service, removal, disassembly and rebuild procedures
Fuel and Emissions:
Fuel system service, emissions controls, diagnostics
Cooling and Lubrication:
Cooling system, radiator, thermostats, oil system
Transmission and Drivetrain:
Automatic and manual transmissions, axles, AWD system where fitted
Suspension and Steering:
Front and rear suspension, steering system, alignment specifications
Brakes:
Hydraulic system, ABS, disc service
Electrical:
Complete wiring schematics, battery, charging, starting
Body and Interior:
Panels, trim, glass, locks, seats
HVAC:
Heating, ventilation and air conditioning service
Restraints:
Airbags, seat belts, SRS diagnostics
Diagnostic Procedures:
Fault code diagnosis and troubleshooting charts
Repair Procedures:
Step-by-step instructions with detailed illustrations and diagrams
Technical Depth:
Complete teardown, rebuild, refurbish and restoration level detail
Schematics:
Wiring schematics included
Specifications:
Torque values, clearances and factory specifications included
Parts Data:
Part identification and removal/replacement references throughout
Torque Specs:
Fastener torque specifications provided for procedures
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Primary Engine:
2.4L inline 5-cylinder turbocharged (B5244T)
Engine Range:
2.4L naturally aspirated, 2.4L light-pressure turbo, 2.4L high-pressure turbo (T5), 2.3L high-output turbo
Configuration:
Inline 5-cylinder, 20-valve DOHC
Displacement:
2.3L / 2.4L
T5 Output:
Approximately 247 hp (B5244T3)
2.4T Output:
Approximately 197 hp
2.4 Base Output:
Approximately 168 hp
Fuel Delivery:
Electronic fuel injection (EFI), turbocharged with intercooler on turbo models
Fuel Type:
Premium unleaded recommended for turbo engines
Wheelbase:
Approximately 2,715 mm (106.9 in)
Length:
Approximately 4,580 mm (180.3 in)
Width:
Approximately 1,810 mm (71.3 in)
Height:
Approximately 1,430 mm (56.3 in)
Curb Weight:
Approximately 1,450-1,540 kg (3,200-3,400 lb) depending on engine and drivetrain
Crash Test Information:
Euro NCAP tested; S60 earned strong results in this era's frontal and side impact testing
ABS:
4-wheel anti-lock braking system
Traction Control:
STC traction stability control
Brake Assist:
EBA emergency brake assistance
Airbags:
Dual front, side and curtain (IC) airbags
Whiplash Protection:
WHIPS whiplash protection front seats
Structure:
SIDA side impact protection structure
Seat Belts:
Pre-tensioners on all seating positions
Audio System:
AM/FM/CD audio, optional premium sound system and in-dash CD changer
Optional Navigation:
RTI satellite navigation available on select models
Available Systems:
Traction and stability control (STC/DSTC) depending on trim
Instrumentation:
Trip computer and service reminder indicator
Scheduled Service:
Regular service intervals specified in manual, including major service at 120,000 km intervals typical for this era
Oil Change:
Turbo models: approximately every 10,000-15,000 km with approved synthetic oil
Engine Oil:
SAE 0W-30 or 5W-30 synthetic meeting Volvo specification
Coolant:
Volvo-approved ethylene glycol coolant
Transmission Fluid:
Volvo-spec ATF (AW55-50) / gear oil for manual
Common Wear Items:
PCV breather system clogging, front control arm bushings, turbocharger oil line maintenance
Electrical:
ETM electronic throttle module concerns on this generation
Timing:
Timing belt replacement at specified intervals is critical on the 5-cylinder engine
Manufacturer:
Volvo Car Corporation, Gothenburg, Sweden
Brand Focus:
Safety, durability and Scandinavian design since 1927
First Generation:
S60 launched in 2000 on the P2 platform, replacing the S70
Platform:
Shared with Volvo S80, V70 and XC70
Production Location:
Ghent, Belgium (Torslanda, Sweden for select production)
