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2005 Mitsubushi LANCER EVOLUTION 9 EVO IX Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution Model Variant: Evolution IX (Evo 9) Model Year: 2005 Production Years Covered: 2005 model year (Evolution IX generation, 2005-2007) Market Names:...
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🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution
Model Variant:
Evolution IX (Evo 9)
Model Year:
2005
Production Years Covered:
2005 model year (Evolution IX generation, 2005-2007)
Market Names:
Lancer Evolution IX, Evo IX
👋 Introduction
Market Position
Target Audience:
Enthusiast drivers and rally-inspired performance buyers; the Evolution IX was Mitsubishi's flagship performance sedan competing directly with the Subaru Impreza WRX STI
Segment:
All-wheel-drive high-performance compact sedan
Competitive Analysis
Primary Rival:
Subaru Impreza WRX STI
Key Advantage:
Superior handling balance, quicker steering response, and the advanced AYC (Active Yaw Control) system; the MIVEC-equipped 4G63 delivered stronger mid-range torque than rivals
Key Features
Engine:
2.0L turbocharged 4G63T with MIVEC variable valve timing
Drivetrain:
Full-time all-wheel drive with Active Center Differential (ACD) and Active Yaw Control (AYC)
Brakes:
Brembo ventilated disc brakes with ABS and EBD
Body:
Aluminum roof, hood, and front fenders for reduced weight and lower center of gravity
📋 Manual Details
Coverage
Coverage Areas:
Complete factory service coverage: every system, component, diagnostic and repair procedure for the 2005 Lancer Evolution IX
Technical Depth:
Complete teardown, rebuild, refurbish and restore procedures with factory specifications and tolerances
Manual Specifications
Manual Type:
Factory service and repair manual
Illustrations:
Detailed illustrations, diagrams, wiring schematics and specification tables
Printability:
All pages printable - print only what you need for the garage or workshop
Format & Delivery
File Format:
PDF
Delivery Method:
Instant download on completion of payment
Shipping:
None required - no shipping cost, no waiting for a CD or paper manual
Language:
English
📖 Manual Coverage
Systems Covered
Engine:
Complete 4G63T turbo engine service: removal, disassembly, inspection, machining specs, reassembly and timing
Fuel & Emissions:
Fuel injection, turbocharger and intercooler system service and diagnostics
Transmission & Clutch:
5-speed manual gearbox, clutch and release bearing service and overhaul
Driveline:
Full-time AWD system, ACD, AYC, differentials and driveshafts
Suspension:
Front and rear suspension, strut assembly, alignment specifications
Steering:
Power steering system service and diagnosis
Brakes:
Brembo brake system, ABS, EBD and parking brake procedures
Electrical:
Full electrical system with wiring schematics, connectors and fault tracing
HVAC:
Heating, ventilation and air conditioning service
Body & Interior:
Body panels, trim, seats, glass and exterior components
Restraints:
SRS airbag system and seat belt service procedures
Wheels & Tires:
Wheel and tire specifications, balancing and rotation
Procedures Included
Diagnostics:
Fault code retrieval, symptom troubleshooting charts and on-vehicle diagnostics
Scheduled Maintenance:
Complete service interval procedures and inspection checklists
Repair Procedures:
Step-by-step removal, disassembly, inspection, repair and reinstallation instructions
Specifications:
Torque specifications, clearances, tolerances and adjustment values for every component
Special Tools:
Special service tool listings and usage instructions
Parts Information
Parts Data:
Component identification, part numbers and exploded views supporting parts ordering
Fluid Capacities:
Factory fluid types, capacities and refill quantities
Illustrated Diagrams:
Detailed exploded diagrams and schematic drawings for every system
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T 2.0L DOHC 16-valve turbocharged inline-4
Notable Feature:
MIVEC variable valve timing on the intake camshaft - new for the Evolution IX
Bore x Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
Approximately 8.8:1
Aspiration:
Mitsubishi TD05HR turbocharger with front-mount intercooler
Performance
Horsepower (JDM spec):
280 PS at 6,500 rpm
Torque:
Approximately 392 Nm (289 lb-ft) at 3,000 rpm
Redline:
Approximately 7,000 rpm
US Market Rating:
Approximately 286 hp for 2006 US-model Evolution IX; 2005 figures varied by market
Fuel System
Fuel Delivery:
Electronic multi-port fuel injection (MPI)
Fuel Requirement:
Premium unleaded fuel recommended
Intercooling:
Air-to-air front-mount intercooler with spray nozzles on some trims
🔧 Transmission
Standard Transmission
Type:
5-speed manual transmission
Drive Layout:
Full-time all-wheel drive with Active Center Differential (ACD)
Features
Clutch:
Single dry-plate clutch with hydraulic actuation
Differential - Front:
Helical limited-slip differential (MR trims) or open differential
Differential - Rear:
Super AYC (Active Yaw Control) on MR and upper trims; mechanical LSD on others
Optional Transmission:
No automatic offered for the Evolution IX; all trims were manual
Six-Speed Option:
6-speed manual available on Evolution IX MR trims (2006 onward in some markets)
📐 Dimensions
Exterior
Wheelbase:
2,625 mm (103.3 in)
Length:
4,490 mm (176.8 in)
Width:
1,770 mm (69.7 in)
Height:
Approximately 1,450 mm (57.1 in)
Weights
Curb Weight:
Approximately 1,410-1,470 kg (3,110-3,240 lb) depending on trim
Weight Distribution:
Near 50/50 front-to-rear balance aided by aluminum roof and hood
GVWR:
N/A - not specified for this model, consult factory plate
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A - formal 2005-model crash test scores not specified in this manual
IIHS Status:
N/A - not specified for this model
Active Features
ABS:
4-wheel anti-lock braking system with electronic brakeforce distribution (EBD)
Traction Control:
Sports ABS with ACD integration on upper trims
Stability Assistance:
Super AYC active yaw control for cornering stability
Passive Features
Airbags:
Dual front airbags; side airbags on some trims
Seat Belts:
Three-point seat belts with pretensioners
Body Structure:
Reinforced RISE (Realized Impact Safety Evolution) body construction
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD head unit; speaker configuration varied by trim
Optional Audio:
N/A - not specified for this model
Driver Assistance
ACD System:
Driver-selectable Active Center Differential with Tarmac, Gravel and Snow modes
Instrumentation:
Turbo boost gauge, oil temperature and other performance gauges on upper trims
Modern ADAS:
None - 2005 model predates adaptive cruise, lane assist and similar systems
🔧 Maintenance
Service Intervals
Oil & Filter:
Engine oil and filter change at regular intervals per factory schedule (severe-use intervals shorter for turbo operation)
Spark Plugs:
Replace per factory schedule; iridium plugs specified
Air Filter:
Inspect/replace per schedule; more frequent under dusty conditions
Timing Belt:
Replace per interval - critical item on the 4G63 interference engine
Fluid Specifications
Engine Oil:
Factory-specified grade and capacity listed in the manual
Transmission Oil:
Gear oil per factory specification
Transfer Case & Differentials:
Factory-specified gear oils for ACD, AYC and diff units
Coolant:
Mitsubishi-specified long-life coolant with listed capacity
Known Issues & Wear Items
Turbocharger:
Monitor for shaft play and oil seepage; heat management critical
Clutch:
Wear item under spirited driving; inspect release bearing
Timing Belt & Tensioner:
Replace as a set at the specified interval
Suspension Bushings:
Inspect for wear on high-mileage vehicles
AYC/ACD Fluid:
Service dedicated differential fluid on schedule to avoid system faults
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation, Japan
Evolution Origins:
Launched in 1992 as a homologation-based performance Lancer built around rally-bred engineering
Rally Pedigree:
Evolution models won multiple World Rally Championship drivers' titles with Tommi Makinen
Model Evolution
Generation:
Evolution IX was the final and most refined evolution of the CT9A (second-generation) platform
Key Change:
MIVEC variable valve timing introduced on the 4G63 for the IX
Successor:
Evolution X (2007) on the all-new CZ4A platform with the 4B11 engine
Production Location
Assembly Plant:
Japan
🏆 Awards & Recognition
Recognitions
Rally Championship:
Evolution platform secured WRC drivers' championships (1996-1999) with Tommi Makinen
Enthusiast Standing:
Widely regarded as one of the greatest AWD performance sedans of its era
Collector Status:
The 4G63-equipped Evolution IX is the last of its engine lineage and increasingly sought after
Formal 2005 Awards:
N/A - specific 2005 award listings not specified for this model