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Alfa Romeo 159-2005-2009-Workshop Manual-MultiLanguage

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The Alfa Romeo 159, produced from 2005 to 2009 under the chassis code 939, represents a premium compact executive car that seamlessly blends distinctive Italian styling with sporty driving dynamics...
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Alfa Romeo 159-2005-2009-Workshop Manual-MultiLanguage
The Alfa Romeo 159, produced from 2005 to 2009 under the chassis code 939, represents a premium compact executive car that seamlessly blends distinctive Italian styling with sporty driving dynamics and a luxurious interior. Available as both a Sedan and a Sportwagon, the 159 offered a range of petrol and diesel engines, including 1.8L TS, 1.9L JTS, 2.2L JTS, 3.2L V6 JTS petrol engines, and 1.9L JTD and 2.4L JTD diesel engines. These powertrains provided a balance of performance and efficiency, with direct injection technology featured in the JTS engines and Common Rail Direct Injection in the JTD variants. The 159 was designed to compete with established German luxury marques, offering a compelling value proposition through its sophisticated design and engaging driving experience, complemented by advanced safety features such as a five-star Euro NCAP rating and standard electronic stability control. This comprehensive workshop service manual provides in-depth technical information and repair procedures for the Alfa Romeo 159 (939) models produced between 2005 and 2009. It covers all major vehicle systems, including engine mechanicals, fuel and exhaust systems, cooling, lubrication, transmission (manual and automatic), brakes, suspension, steering, electrical systems, HVAC, body and chassis, and safety systems. The manual details scheduled maintenance, troubleshooting common issues, diagnostic procedures, and step-by-step repair instructions for complete disassembly and reassembly. It also includes essential technical specifications and wiring diagrams, making it an indispensable resource for owners, mechanics, and technicians seeking to maintain, diagnose, and repair their Alfa Romeo 159 efficiently and effectively.
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
159
Model Variant:
Sedan / Sportwagon
Production Years Covered:
2005-2009
Codes
Chassis Code:
939
👋 Introduction
Market Position
Market Segment:
Premium compact executive car (D-segment)
Competitive Analysis
Competitors:
BMW 3 Series, Audi A4, Mercedes-Benz C-Class, Volvo S60/V60, Volkswagen Passat.
Key Features
Design Philosophy:
Known for its distinctive Italian styling, sporty driving dynamics, and luxurious interior.
Value Proposition:
Provides comprehensive technical data and repair procedures, mirroring dealer-level information, at a significantly lower cost.
📋 Manual Details
Coverage Areas
Regions:
Global (Multilingual)
Page Count
Estimated Pages:
Extensive (Specific count not provided, but described as comprehensive and detailed).
Manual Type
Type:
Workshop Service Manual / Repair Manual / Diagnostic Manual
Language
Languages:
English, French, German, Italian, Spanish, Dutch, Portuguese
Format
Delivery Method:
Digital Download (CD-ROM software) / ZIP file
Compatibility:
Windows (10, 8.1, 8, 7, Vista 32/64-bit, XP, ME, 98, NT, 2000)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, overhaul, timing, components, seals, gaskets, cylinder heads, blocks, pistons, crankshafts, connecting rods.
Engine Control Fuel Exhaust:
Engine control units (ECU), fuel injection systems, fuel pumps, injectors, throttle bodies, exhaust systems, catalytic converters, emissions controls.
Cooling System:
Radiator, water pump, thermostat, hoses, coolant specifications, cooling fan operation.
Lubrication System:
Oil pump, oil filter, oil specifications, lubrication circuits, oil cooler.
Transmission:
Manual and automatic transmissions, clutch, gearbox components, differentials, driveshafts, CV joints, fluid specifications, shift mechanisms.
Brake System:
Front and rear brakes (discs/pads), ABS system, hydraulic circuits, brake fluid, parking brake, components.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, geometry alignment.
Steering System:
Power steering system, steering rack, steering column, wheel alignment, power steering fluid.
Electrical System:
Battery, alternator, starter motor, fuses, relays, lighting systems, switches, power windows, mirrors, central locking.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant, compressor, blower motor, climate control unit.
Body Chassis:
Body panels, frame, structural components, doors, hood, trunk, interior trim, glass, seals.
Safety Systems:
Airbag system, seatbelts, SRS components, electronic stability control (ESC).
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, belt inspection/replacement.
Troubleshooting:
Fault finding diagnostics, common issues, symptom analysis, diagnostic trouble codes (DTCs).
Repair:
Step-by-step repair instructions for all major vehicle systems, from minor adjustments to major component overhauls.
Diagnostics:
Technical diagnostics, electrical diagnostics, system checks, testing procedures, component testing.
Wiring Diagrams:
Comprehensive wiring schematics and diagrams for all electrical systems.
Technical Depth
Depth:
Highly detailed, suitable for both DIY enthusiasts and professional mechanics. Covers complete disassembly and reassembly.
📊 Manual Specifications
File Format
Format:
Software Program (installable, burnable to CD-ROM)
File Size:
597 MB
Print Quality
Printability:
All pages are printable.
Binding Type
Binding:
Not applicable (Digital Download/CD-ROM)
Paper Type
Paper:
Not applicable (Digital Download/CD-ROM)
Navigation
Indexing:
Fully indexed for easy navigation.
⚙️ Engine Specifications
Primary Engine
Petrol Engines Available:
1.8L 16V TS, 1.9L 16V JTS, 2.2L 16V JTS, 3.2L 24V V6 JTS.
Diesel Engines Available:
1.9L 8V JTD, 1.9L 16V JTD, 2.4L 20V JTD, 2.4L 20V JTD Q-Tronic.
Performance
General Performance Characteristics:
Wide range of power outputs depending on engine variant, emphasizing a balance of performance and efficiency. JTS engines feature direct injection.
Fuel System
Petrol Fuel Delivery:
Multi-point fuel injection (TS) and Direct injection (JTS).
Diesel Fuel Delivery:
Common Rail Direct Injection (JTD).
🔧 Transmission
Standard
Manual Transmission:
Available on most engine variants. Specific gear ratios vary by engine.
Optional
Automatic Transmission:
Q-Tronic automatic transmission available, particularly with the 2.4 JTD diesel engine.
Features
Drivetrain:
Front-wheel drive (FWD) and optional Q4 all-wheel drive (AWD) available on select models (e.g., 3.2 V6).
📐 Dimensions
Exterior
Wheelbase:
Approximately 2700 mm (106.3 in).
Length:
Sedan: Approx. 4666 mm (183.7 in); Sportwagon: Approx. 4778 mm (188.1 in).
Width:
Approx. 1762 mm (69.4 in).
Height:
Sedan: Approx. 1417 mm (55.8 in); Sportwagon: Approx. 1483 mm (58.4 in).
Cargo
Boot Capacity:
Sedan: Approx. 490 liters; Sportwagon: Approx. 425 liters (seats up).
Weights
Curb Weight:
Varies significantly by engine and configuration, typically ranging from 1450 kg to 1750 kg.
🛡️ Safety Features
Ratings
Euro Ncap Score:
Five stars (as of its release, representing a high safety standard for its class).
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BAS), Electronic Stability Program (ESP), Traction Control System (TCS).
Passive Features
Passive Safety Features:
Multiple airbags (front, side, curtain), pre-tensioned seatbelts, advanced crumple zones.
💡 Technology Features
Infotainment
Infotainment System:
Typically featured a CD player, radio, optional navigation system, and climate control interface. Audio system quality often praised.
Driver Assistance
Driver Assistance Features:
Cruise control, parking sensors (optional), rain-sensing wipers, auto-dimming rearview mirror.
Connectivity
Connectivity Options:
Bluetooth hands-free system (Blue and Me) on later models, USB connectivity (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 20,000 km or 1 year, whichever comes first (refer to specific engine variant and oil type).
Timing Belt Interval:
Varies by engine. For example, 1.9 JTD engines typically recommend replacement around 100,000-120,000 km or 5 years. The manual will detail specific intervals.
Fluid Specifications
Engine Oil:
Refer to manual for specific SAE viscosity grades (e.g., 5W-40, 10W-40) and ACEA specifications (e.g., ACEA C3 for diesel particulate filters). Common specifications include SELENIA brand oils.
Coolant:
Paraflu UP (or equivalent) - Antifreeze coolant with a high boiling point and anti-corrosion properties.
Brake Fluid:
DOT 4.
Transmission Fluid:
Specific ATF for automatic transmissions (e.g., Tutela GI/E) and GL-4 or GL-5 rated gear oil for manual transmissions. Manual specifies exact type and capacity.
Known Issues
Common Problems:
Potential issues can include EGR valve problems on diesel engines, swirl flap issues on diesel engines, minor electrical gremlins, suspension component wear (e.g., bushings, drop links), and DMF (Dual Mass Flywheel) wear on diesel models. The manual provides diagnostic and repair procedures for these.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Alfa Romeo boasts a long and storied history in motorsport and automotive engineering, renowned for its passion and driving enjoyment.
Model Evolution
Predecessor:
Alfa Romeo 156.
Successor:
Alfa Romeo Giulia (2016 onwards).
Production
Manufacturing Location:
Pomigliano d'Arco, Italy.
🏆 Awards & Recognition
Recognitions
Design Awards:
While specific 'awards' for the model itself are not highlighted in the product description, the 159's design, penned by Giorgetto Giugiaro, was widely praised and considered a strong point, aligning with Alfa Romeo's design heritage.
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