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2007-2008 Can Am Outlander 500 650 800 Workshop Manual
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🏷️ Basic Information Identification Make: Can-Am (BRP) Model: Outlander Model Variants: Outlander 500, Outlander 650, Outlander 800 Model Years Covered: 2007-2008 Vehicle Type: All-terrain vehicle (ATV) 👋 Introduction Market Position...
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Type: Atv
Forhandler:
Sku: 278828
Tags:
Atv
Can-am
Manual
Repair Guide
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🏷️ Basic Information
Identification
Make:
Can-Am (BRP)
Model:
Outlander
Model Variants:
Outlander 500, Outlander 650, Outlander 800
Model Years Covered:
2007-2008
Vehicle Type:
All-terrain vehicle (ATV)
👋 Introduction
Market Position
Target Audience:
Recreational riders, hunters, and utility users needing a versatile mid-to-full size ATV
Competitive Advantage:
Class-leading power with the Rotax V-twin, industry-first DFS double A-arm front suspension, and available DPS power steering
Segment:
Recreational and utility ATV
Key Features
Engine Family:
Rotax V-twin 4-stroke options in 500, 650, and 800 displacements
Drive System:
Selectable 2WD / 4WD with Visco-Lok front differential
Suspension:
Double A-arm front and rear with adjustable shocks
Cargo Capability:
Front and rear storage racks with high payload rating
📋 Manual Details
Manual Information
Manual Type:
Factory-style workshop service and repair manual
Language:
English
Format:
PDF
Delivery Method:
Instant digital download
Printable:
Yes - all pages printable, print only what you need
Compatibility:
Windows, Mac, tablets, and smartphones with a PDF reader
Coverage Scope
Models Covered:
All Outlander 500, 650, and 800 variants, 2007-2008
Repair Scope:
All mechanical and electrical repairs covered A-Z
Illustrations:
Detailed pictures, diagrams, schematics, and exploded views
📖 Manual Coverage
Systems Covered
Engine:
Complete teardown, inspection, and rebuild procedures
Fuel System:
Carburetor/fuel injection service, throttle body, and fuel pump
Cooling System:
Radiator, coolant pump, thermostat, and hoses
Lubrication:
Oil system service and specifications
Transmission:
CVT drive belt, clutch assembly, and gearbox service
Final Drive:
Front differential, rear drive, and axle service
Electrical System:
Wiring diagrams, charging system, starting system, and sensors
Ignition System:
ECU, spark plugs, and ignition components
Brakes:
Hydraulic disc brake service, pads, calipers, and master cylinders
Steering:
Steering column and handlebar service
Suspension:
A-arm, shock, and bushing replacement procedures
Wheels and Tires:
Wheel and tire service, torque specs, and alignment
Frame and Body:
Frame, fenders, racks, and body panel removal
Operator Controls:
Throttle, shifter, and 2WD/4WD selector service
Procedures and Reference
Maintenance Schedules:
Complete periodic maintenance and lubrication charts
Torque Specifications:
Factory torque values for all fasteners throughout
Diagnostics:
Troubleshooting charts for mechanical, electrical, and fuel faults
Special Tools:
Tool requirements and fabrication notes for specific procedures
Technical Depth:
Step-by-step procedures from basic service to full engine rebuild
Illustrations:
Detailed photos, wiring schematics, and exploded component diagrams
Parts Information:
Part numbers and exploded views to aid parts identification
Printable Pages:
Print individual procedures or sections as needed in the shop
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine
Engine Options:
Rotax 500, 650, and 800 V-twin 4-stroke single overhead cam
Largest Displacement:
Approximately 800 cc
Cooling:
Liquid-cooled
Fuel System:
Carbureted (EFI on some 800 variants)
Starting:
Electric start with recoil backup
Performance
Rated Output:
Refer to the manual for output figures specific to each displacement
Service Notes
Oil Type:
Refer to the Maintenance section of the manual for factory-approved oil specifications
Valve Adjustment:
Procedures and clearances detailed in the engine chapter
🔧 Transmission
Transmission
Transmission Type:
CVT (continuously variable transmission) with high/low range, neutral, and reverse
Drive Type:
Selectable 2WD / 4WD with Visco-Lok auto-locking front differential
Final Drive:
Shaft drive
Clutch:
Centrifugal CVT primary and secondary clutch assembly
Service Features:
CVT belt inspection and replacement, clutch tuning, and gearbox oil change procedures covered in detail
📐 Dimensions
Exterior and Weight
Wheelbase:
Approximately 50 in (1270 mm), varies by model
Length:
Approximately 86 in, varies by model
Curb Weight:
Approximately 700-760 lb depending on displacement and equipment
Ground Clearance:
Refer to the manual for model-specific figures
🛡️ Safety Features
Safety Equipment
Crash Test Ratings:
N/A - ATVs are not assigned crash test ratings like road vehicles
Brakes:
Hydraulic disc brakes front and rear
Lighting:
Dual headlights with high/low beam and rear taillight/brake light
Operator Safety:
Footwell design, handlebar guards, and standard safety labeling
Rider Notes
Recommended Gear:
Helmet, eye protection, gloves, and boots per BRP operator guidance
Age Guidance:
Intended for operators 16 years and older
💡 Technology Features
Features
Audio System:
N/A - not factory-equipped on this model
Instrumentation:
Digital gauge display with speedometer, tometer, odometer, and indicator lamps
Driver Assistance:
N/A - not applicable to this ATV model
Power Steering:
Available electronic power steering (EPS) on select variants
Drive Electronics:
ECU-managed engine control and 2WD/4WD selector
🔧 Maintenance
Service Intervals
Engine Oil:
Initial break-in change, then per the periodic maintenance chart in the manual
Air Filter:
Inspect frequently; clean or replace per maintenance schedule
CVT Belt:
Inspect at regular intervals; replace when worn
Valve Clearance:
Check per the factory maintenance schedule
Brake Fluid:
Inspect level and condition at scheduled intervals
Fluids and Common Wear
Gearbox Oil:
Specified viscosity and capacity listed in the manual
Coolant:
Factory-spec long-life coolant with listed capacity
Common Wear Items:
CVT drive belt, brake pads, A-arm bushings, wheel bearings, and CV boots
Known Issues:
Monitor CVT belt wear and cooling system condition, especially under heavy load or mud riding
📚 Vehicle History
Background
Manufacturer:
BRP (Bombardier Recreational Products), Canada
Brand:
Can-Am off-road brand, introduced with the Outlander line in 2003 as Bombardier ATV, rebranded Can-Am in 2006
Model Evolution:
The 2007-2008 Outlander generation introduced the Rotax 500/650/800 V-twin options and refined chassis geometry
Production Location:
BRP facilities in North America (Valcourt, Quebec, Canada)
🏆 Awards & Recognition
Recognition
Industry Recognition:
The Outlander 800 was widely noted at launch as one of the most powerful production ATVs in its class
Rotax Engines:
Rotax V-twin engines have a long competition heritage in BRP products
Formal Awards:
N/A - no specific formal awards verified for this model year range