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DATSUN Pickup 520 Series Workshop Repair Manual All ModelS COVERED
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🏷️ Basic Information Identification Make: Datsun Model: Pickup 520 Series Model Variant: 520 Series light truck (all variants covered) Production Years: 1965 to 1972 Vehicle Class Body Style: Compact pickup...
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Type: Pickup
Forhandler:
Sku: 191249
Tags:
520
520 Series
Cars
Datsun
Pickup
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🏷️ Basic Information
Identification
Make:
Datsun
Model:
Pickup 520 Series
Model Variant:
520 Series light truck (all variants covered)
Production Years:
1965 to 1972
Vehicle Class
Body Style:
Compact pickup truck
Drive Configuration:
Rear-wheel drive
👋 Introduction
Market Position
Target Audience:
DIY owners, classic truck restorers, and small workshop technicians servicing the Datsun 520 pickup
Manual Purpose:
Complete workshop-level servicing, teardowns, repairs, overhauls, and adjustments
Competitive Analysis
Key Advantage:
Covers all 520 Series models in a single downloadable workshop manual with exploded views and step-by-step procedures
Ease of Use:
Easy-to-read exploded views and diagrams for identification, disassembly/re-assembly, and accurate adjustment
Key Features
Content:
Illustrations, diagrams, specifications, step-by-step instructions, pictures, and procedures
Compatibility:
PC and Mac compatible, including Windows 95 through 8
📋 Manual Details
Coverage
Models Covered:
All Datsun Pickup 520 Series models
Coverage Areas:
Engine, drivetrain, suspension, brakes, steering, electrical, body, and full teardown/reassembly procedures
Specifications
Manual Type:
Workshop Service Repair Manual
Language:
English
Page Count:
N/A - varies by section in the digital file
Format & Delivery
File Format:
PDF
Delivery Method:
Instant download
Binding:
Digital
System Compatibility:
PC & Mac: 95, 98, 2000, NT, XP, Vista, Windows 7 & 8 etc.
📖 Manual Coverage
Systems Covered
Engine:
Complete engine mechanical service, teardown, and overhaul
Fuel System:
Carburetor service, fuel pump, and fuel line procedures
Cooling System:
Radiator, water pump, thermostat, and coolant procedures
Lubrication System:
Oil pump, filter, and lubrication circuit servicing
Ignition & Electrical:
Wiring diagrams, charging, starting, and ignition system repair
Clutch:
Clutch removal, inspection, adjustment, and replacement
Transmission:
Gearbox disassembly, inspection, and reassembly
Driveline:
Propeller shaft and differential service
Suspension:
Front and rear suspension, leaf springs, and shock absorbers
Steering:
Steering linkage and gearbox adjustment and overhaul
Brakes:
Hydraulic brake system service, drums, shoes, and adjustment
Wheels & Tires:
Wheel and tire specifications and procedures
Body:
Cab, bed, panels, and trim procedures
Procedures Included
Repair Procedures:
Step-by-step repair instructions with pictures
Disassembly & Reassembly:
Detailed teardown and rebuild sequences for all major assemblies
Adjustments:
Accurate adjustment procedures for all systems
Diagnostics:
Troubleshooting guidance for mechanical and electrical faults
Torque Data:
Fastener torque specifications throughout
Technical Depth
Depth Level:
Full workshop level, suitable for complete overhauls
Illustrations:
Exploded views, diagrams, and detailed illustrations
Specifications:
Complete factory specifications and tolerances
Intended Users:
Professional technicians and DIY owners
Parts Information
Parts Data:
Part identification via exploded views and diagrams
Torque Specifications:
Included for disassembly and reassembly procedures
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine Options
Primary Engine:
Nissan J15 1.5L OHV inline-4 petrol engine
Engine Range:
J-series four-cylinder petrol engines used across the 520 Series
Configuration:
Inline-4, overhead valve, carbureted
Performance & Fuel System
Fuel System:
Single carburetor with mechanical fuel pump
Cooling:
Water-cooled with radiator and belt-driven water pump
Ignition:
Contact-breaker (points) distributor ignition
Output Figures:
N/A - consult manual specifications for exact figures
🔧 Transmission
Transmissions
Standard Transmission:
4-speed manual column or floor shift
Optional Transmission:
3-speed manual (early models)
Clutch:
Single dry-plate friction clutch
Drivetrain:
Rear-wheel drive with live rear axle
Features
Serviceability:
Full gearbox disassembly, inspection, and reassembly covered in manual
Adjustments:
Linkage adjustment and clutch pedal free-play procedures included
📐 Dimensions
Exterior
Wheelbase:
Approximately 2,250 mm (88.6 in)
Length:
Compact pickup footprint typical of 1960s Japanese light trucks
Body Style:
Two-door cab with integrated pickup bed
Weights
Curb Weight:
N/A - not specified for this model; see manual data
🛡️ Safety Features
Safety Overview
Crash Test Ratings:
N/A - no formal crash test program for 1960s light trucks
Braking System:
Hydraulic drum brakes front and rear
Steering:
Recirculating ball steering with adjustable linkage
Passive Features:
Era-standard seat belts and padded cab interior
Service Safety
Workshop Safety:
Manual includes correct procedures for brake service and adjustments
💡 Technology Features
Equipment
Audio System:
N/A - radio was optional era equipment, no factory infotainment
Driver Assistance:
N/A - pre-electronic era vehicle, no driver assistance systems
Electrical System:
12-volt electrical system with generator/alternator charging
Manual Technology
Digital Format:
Searchable PDF compatible with PC and Mac
🔧 Maintenance
Service Intervals
Engine Oil & Filter:
Regular oil changes per manual interval schedules
Ignition Service:
Contact breaker point and spark plug service at scheduled intervals
Chassis Lubrication:
Periodic greasing of steering and suspension points
Fluid Specifications
Engine Oil:
SAE viscosity grade per manual capacity and climate chart
Gearbox & Differential Oil:
Gear oil grade and capacities specified in manual
Coolant:
Water with appropriate corrosion inhibitor
Brake Fluid:
Hydraulic brake fluid per manual specification
Known Issues & Wear Items
Common Wear:
Clutch plate, brake shoes, points, plugs, and leaf spring bushings
Corrosion Areas:
Cab corners and bed typical rust points on 50+ year-old vehicles
📚 Vehicle History
Brand Heritage
Manufacturer:
Nissan Motor Co., sold under the Datsun brand
Heritage:
Datsun light trucks built Nissan's early export reputation in compact pickups
Model Evolution
Model Evolution:
520 Series succeeded the 320/420/500 lineage and preceded the 521, refining the compact pickup formula
Production Span:
1965 to 1972
Market Significance:
Among the first Japanese pickups widely exported to North America and other markets
Production Location
Production Location:
Japan (Nissan plants)
🏆 Awards & Recognition
Recognition
Awards:
N/A - no formal awards recorded for this era model
Recognition:
Regarded as a foundational model in the history of compact pickup trucks
Collector Status:
Growing interest among classic Japanese truck enthusiasts and restorers