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DODGE DURANGO 2004-2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Durango Model variant: Second generation (WK platform), SUV Production years covered: 2004, 2005, 2006, 2007, 2008, 2009 👋 Introduction Market Position Target audience:...
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DODGE DURANGO 2004-2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Durango
Model variant:
Second generation (WK platform), SUV
Production years covered:
2004, 2005, 2006, 2007, 2008, 2009
👋 Introduction
Market Position
Target audience:
Families and towing users seeking a mid-size/full-size SUV with strong towing capability
Segment:
Mid-size to full-size SUV, body-on-frame derived from the Dodge Ram platform
Competitive Advantage
Key advantage:
Best-in-class towing capacity and available V8 HEMI power at a lower price point than rivals
Competitors:
Ford Explorer, Chevrolet TrailBlazer, GMC Envoy, Toyota 4Runner
Key Features
Engines:
Choice of V6, standard V8, and 5.7L HEMI V8
Seating:
Available three-row seating for up to 8 passengers
Drivetrain:
Rear-wheel drive or full-time/all-wheel drive configurations
📋 Manual Details
Document Details
Coverage areas:
Complete repair, maintenance, rebuild and restoration procedures for all systems
Manual type:
Factory-style service and repair manual
Language:
English
Format and Delivery
File format:
PDF
Delivery method:
Instant download after payment completion
Printing:
All pages printable; print only the pages you need for the workshop
Shipping:
None required - no CD or paper manual, no shipping cost or waiting time
📖 Manual Coverage
Systems Covered
Engine:
Complete engine service, rebuild and overhaul procedures for all engine options
Fuel and emissions:
Fuel system, injection, exhaust and emission control diagnostics and repair
Transmission and driveline:
Automatic transmission service, transfer case, driveshafts, axles and differentials
Suspension and steering:
Front and rear suspension, steering gear, wheel alignment specifications
Brakes:
Hydraulic system, ABS, discs, drums, parking brake
HVAC:
Heating, ventilation and air conditioning service and refrigerant charging
Electrical:
Complete wiring schematics, connectors, grounds, charging and starting systems
Body and interior:
Body panels, trim, doors, seats, glass, mirrors, restraints
Restraints:
Airbag system diagnostics and seat belt service
Procedures Included
Diagnostics:
Troubleshooting charts, fault code (DTC) diagnosis and on-board diagnostic procedures
Repair procedures:
Step-by-step disassembly, inspection, repair and reassembly instructions
Adjustments:
Clearances, torques, belt tension and alignment adjustment procedures
Maintenance:
Scheduled service, fluid changes, tune-up and inspection procedures
Technical Depth and Support Data
Illustrations:
Detailed illustrations and exploded diagrams throughout
Wiring schematics:
Full wiring diagrams and circuit schematics
Specifications:
Complete torque specs, tolerances, fluid capacities and fastener data
Parts information:
Component identification, part locations and assembly references
Special tools:
Required special tools and fixtures identified in each procedure
Page count:
N/A - comprehensive multi-chapter factory-level document, full PDF
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine Options
Base engine:
3.7L Power Tech V6 (2004-2007)
Optional engines:
4.7L Power Tech V8; 5.7L HEMI V8 (2004-2009); 5.7L HEMI standard on 2008-2009 upper trims
Hemi output:
Approximately 335-340 hp in this application
4.7L output:
Approximately 230-235 hp, 290-300 lb-ft torque
3.7L output:
Approximately 210 hp, 235 lb-ft torque
Fuel System
Type:
Sequential multi-port fuel injection
Fuel:
Regular unleaded; premium recommended for maximum HEMI performance
Fuel tank capacity:
Approximately 25 gallons (95 L)
🔧 Transmission
Transmissions
Standard transmission:
4-speed 42RLE automatic (with 3.7L V6)
Optional transmission:
5-speed 545RFE automatic (with V8 engines)
Drivetrain:
Rear-wheel drive standard; full-time 4WD/AWD available
Features:
Electronically controlled shifting; tow/haul mode on equipped models
📐 Dimensions
Exterior and Weight
Wheelbase:
Approximately 119.2 in (3028 mm)
Length:
Approximately 200.8 in (5100 mm)
Curb weight:
Approximately 4,700-5,100 lb depending on engine and drivetrain
Seating capacity:
Up to 8 passengers with third-row seat
🛡️ Safety Features
Safety Equipment
Crash test ratings:
N/A - refer to NHTSA/IIHS records for specific model year results
Airbags:
Dual front airbags; side-curtain airbags on later model years
Active features:
Four-wheel ABS brakes; electronic stability control on 2006 and later models
Passive features:
Three-point seat belts all positions, front pretensioners, reinforced body structure
💡 Technology Features
Infotainment
Audio system:
AM/FM radio with CD/MP3 player; available premium speaker audio and rear-seat entertainment
Available upgrades:
Navigation system and rear DVD entertainment on upper trims
Driver Assistance
Driver aids:
Tire pressure monitoring on later models; tow/haul mode; park assist on some trims
Note:
Advanced driver assistance features were limited for this era
🔧 Maintenance
Service Intervals
Oil and filter:
Approximately every 6,000 km / 3,750-6,000 miles depending on driving conditions
Tire rotation:
Every oil change interval
Spark plugs:
Approximately every 48,000-100,000 miles depending on engine (platinum/iridium plugs)
Coolant:
Inspect regularly; replace per severe/normal service schedule
Fluid Specifications
Engine oil:
SAE 5W-30 (3.7L and 4.7L); 5W-20 for 5.7L HEMI per manual
Automatic transmission fluid:
Mopar ATF+4 (MS-9602)
Coolant:
Hoat (Hybrid Organic Additive Technology) coolant
Brake fluid:
DOT 3
Known Issues / Common Wear Items
4.7L engine:
Timing chain guide and sludge concerns; monitor oil changes
Common wear:
Ball joints, front control arm bushings and brake wear due to vehicle weight
Ball joint recall:
Front upper ball joint inspection was subject to factory recall - verify completion
Electrical:
Ignition switch and HVAC blend door actuator are known wear points
📚 Vehicle History
Brand and Model Heritage
Manufacturer:
Dodge, division of Chrysler (DaimlerChrysler during 2004-2007)
Model evolution:
First generation launched 1998; second generation (2004-2009) moved to a larger Ram-derived platform with more power and seating
Generation end:
Replaced by the unibody third generation for 2011
Production location:
Newark, Delaware, USA (assembly plant)
🏆 Awards & Recognition
Recognition
Towing reputation:
Recognized as one of the strongest towing SUVs in its class for the era
Powertrain recognition:
The 5.7L HEMI V8 was widely praised and a multiple Ward's 10 Best Engines winner in Chrysler applications
Awards:
N/A - no model-specific major awards documented for this generation
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