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Dodge Lancer Mitsubushi Evolution IX Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dodge (Mitsubishi-built import) Model: Lancer Evolution IX Model Variant: Evolution IX (GSR / MR trim variants) Production Years Covered: 2006 model year 👋 Introduction Market...
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Dodge Lancer Mitsubushi Evolution IX Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Dodge (Mitsubishi-built import)
Model:
Lancer Evolution IX
Model Variant:
Evolution IX (GSR / MR trim variants)
Production Years Covered:
2006 model year
👋 Introduction
Market Position
Target Audience:
Enthusiast drivers and rally-inspired performance buyers; also technicians servicing turbocharged AWD compacts
Segment:
High-performance compact sedan (AWD sport sedan)
Competitive Analysis
Key Advantage:
Supercharged-tier turbocharged 4G63 engine with MIVEC variable valve timing, full-time AWD with active center differential
Competitors of the Era:
Subaru Impreza WRX STI, Honda Civic Si, Volkswagen GTI
Key Features
Engine:
2.0L turbocharged 4G63T with MIVEC
Drivetrain:
Full-time all-wheel drive with Active Center Differential (ACD)
Performance Focus:
Track-capable chassis, Brembo brakes, Enkei alloy wheels, Recaro-style sport seating on upper trims
📋 Manual Details
Coverage
Coverage Areas:
Every system: engine, transmission, AWD, suspension, brakes, electrical, body, HVAC, diagnostics
Manual Type:
Complete service, repair and workshop manual
Publication Details
Language:
English
Illustrations:
Detailed illustrations, diagrams and wiring schematics
Specifications:
Complete factory specifications and torque data included
Format and Delivery
File Format:
PDF
Delivery Method:
Instant digital download on completion of payment
Binding:
Digital (PDF, printable pages)
📖 Manual Coverage
Systems Covered
Engine:
4G63 2.0L turbocharged engine: mechanical, MIVEC system, turbocharger, cooling, lubrication
Fuel and Emissions:
Fuel injection system, emission control systems, exhaust
Transmission and Clutch:
5-speed manual transmission, clutch, transaxle overhaul
Driveline:
Full-time 4WD system, Active Center Differential (ACD), front and rear differentials, driveshaft
Suspension:
Front and rear suspension, wheel alignment specifications
Brakes:
Front and rear disc brakes, ABS, parking brake
Steering:
Power steering system, steering wheel and column
Electrical:
Starting, charging, lighting, gauges, wiring schematics
Body:
Exterior panels, interior trim, doors, windows, mirrors, sunroof
HVAC:
Heating, ventilation and air conditioning
Procedures Included
Diagnostics:
On-board diagnostic procedures, trouble code diagnosis, symptom troubleshooting
Disassembly and Reassembly:
Step-by-step teardown and rebuild procedures for all major assemblies
Adjustments:
Valve clearance, drive belt, idle speed, alignment and other adjustments
Removal and Installation:
Component removal, installation and replacement for all systems
Technical Depth and Reference Data
Torque Specifications:
Complete torque specifications for all fasteners
Specifications:
Factory service specifications for every system
Wiring Diagrams:
Full wiring schematics for electrical troubleshooting
Special Tools:
Special service tool listings and usage
Parts Information:
Part identification and exploded views for disassembly reference
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T 2.0L turbocharged inline-4
Valvetrain:
DOHC 16-valve with MIVEC variable valve timing
Aspiration:
Turbocharged, intercooled
Performance
Horsepower:
Approximately 286 hp (GSR trim)
Torque:
Approximately 289 lb-ft (GSR trim)
Redline:
Approximately 7,000 rpm
Fuel System
Fuel Delivery:
Electronic multi-point fuel injection
Fuel Type:
Premium unleaded gasoline required
Intercooler:
Front-mount air-to-air intercooler
🔧 Transmission
Transmission
Standard Transmission:
5-speed manual transmission
Optional Transmission:
6-speed manual available on MR trim
Drive Type:
Full-time all-wheel drive with Active Center Differential (ACD)
Features
Differential:
ACD active center differential with driver-selectable modes
Clutch:
Single-plate manual clutch; service and overhaul covered in the manual
📐 Dimensions
Exterior
Wheelbase:
Approximately 103.3 in (2,625 mm)
Length:
Approximately 176.4 in (4,490 mm)
Width:
Approximately 69.7 in (1,770 mm)
Weights
Curb Weight:
Approximately 3,270-3,450 lb depending on trim
Seating Capacity:
5
🛡️ Safety Features
Ratings
Crash Test Information:
N/A - not specified for this model in the manual
Active Features
ABS:
4-wheel anti-lock braking system
Traction and Stability:
Active center differential and stability-related driveline features
Brakes:
Brembo ventilated disc brakes front and rear
Passive Features
Airbags:
Dual front airbags
Seatbelts:
3-point seatbelts with pretensioners
Structure:
Reinforced unibody with crash-energy-absorbing structure
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD audio system; wiring and service covered in manual
Instrumentation:
Performance gauge cluster including boost gauge
Driver Assistance
ACD:
Active Center Differential with selectable drive modes
Cruise Control:
Fitted on most trims
Advanced ADAS:
N/A - not available for this model era
🔧 Maintenance
Service Intervals
Oil and Filter:
Approximately every 3,000-5,000 miles; severe-use more frequent
Spark Plugs:
Replace at regular scheduled intervals per factory schedule
Timing Belt:
Inspect regularly; replace per factory interval (approx. 60,000 miles)
Transmission and Differential Fluids:
Change per factory maintenance schedule
Fluid Specifications
Engine Oil:
Factory-specified grade and capacity listed in manual
Coolant:
Mitsubishi-approved long-life coolant
Manual Transmission Fluid:
Factory-specified gear oil
Brake Fluid:
DOT-specified brake fluid per manual
Known Issues / Common Wear Items
Timing Belt:
Critical wear item on the 4G63; regular inspection essential
Turbo System:
Boost leaks from intercooler piping are a common service item
Clutch:
Clutch wear is common given performance use
Brakes:
Brembo pads and rotors are routine wear items
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors; sold in the USA under the Dodge Chrysler dealer network as the Dodge Lancer Evolution
Model Origin:
Derived from Mitsubishi's rally program (Lancer Evolution / WRC lineage)
Model Evolution
Generation:
Ninth generation (Evolution IX) of the Lancer Evolution
Key Change for IX:
MIVEC variable valve timing added to the 4G63 turbo engine, improving torque and response
Production
Production Location:
Mitsubishi plant, Japan
Model Years:
Evolution IX produced for the 2006 model year (2005-2007 in some markets)
🏆 Awards & Recognition
Recognitions
Rally Heritage:
Lancer Evolution line earned multiple World Rally Championship manufacturer titles
Market Reputation:
Consistently praised by enthusiast media as a top performance AWD sedan of its era
Official Awards:
N/A - specific model-year awards not specified
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