Target Audience:
Families and owners needing 7-passenger seating with car-like handling; technicians and DIY owners servicing the 2009-2012 Flex
Competitive Advantage:
Distinctive boxy styling, generous interior volume, available twin-turbo EcoBoost power with standard V6 practicality
Key Features:
Three-row seating, available EcoBoost 3.5L twin-turbo V6, available all-wheel drive, optional refrigerated second-row console
Platform:
Ford D4 platform, shared with the Ford Taurus X and Lincoln MKT
Coverage Areas:
Engine, transmission, brakes, suspension, steering, electrical, HVAC, body, interior and all diagnostics
Manual Type:
Complete factory-level service and repair manual
Delivery Method:
Instant digital download; no shipping cost or waiting for a CD
Printable:
All pages printable; print only the pages you need
Engine:
3.5L V6 and 3.5L EcoBoost twin-turbo V6: overhaul, timing, turbochargers, cooling, fuel
Transmission:
6F50 / 6F55 6-speed automatic: disassembly, assembly, adjustments, solenoid testing
Driveline:
All-wheel drive system, transfer case, front and rear axles, driveshaft, CV joints
Suspension:
Front MacPherson strut and rear multi-link suspension, wheel alignment specifications
Brakes:
Hydraulic system, ABS, disc pads and rotors, parking brake, bleeding procedures
Steering:
Power steering system, rack and pinion, steering column
Electrical:
Wiring diagrams and schematics, battery, charging, starting, lighting, gauges, module locations
HVAC:
Manual and automatic climate control, refrigerant service, blower and actuator diagnostics
Body & Interior:
Panels, trim, seats, glass, mirrors, liftgate, body repair, paint codes
Restraints:
Airbag system, seat belts, occupant classification, SIR diagnostics
Procedures Included:
Step-by-step diagnostic, removal, disassembly, repair, assembly and installation instructions
Technical Depth:
Factory-level detail: torque specs, tolerances, special tool references, troubleshooting charts, DTC tables
Diagnostics:
Symptom-based troubleshooting, pinpoint tests, OBD-II code listings, connector pinout tests
Illustrations:
Detailed illustrations, exploded diagrams and complete wiring schematics
Specifications:
Full fluid capacities, torque values, wear limits and electrical specs for 2009-2012
Parts Information:
Part numbers, fastener specifications and component identification throughout procedures
Maintenance:
Scheduled service tables, fluid change intervals, inspection and adjustment procedures
Page Count:
N/A - not specified for this listing
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Primary Engine:
3.5L Duratec V6 (naturally aspirated)
Optional Engine:
3.5L EcoBoost twin-turbo V6 (2010-2012)
Configuration:
60-degree V6, DOHC, 24 valves
Fuel System:
Sequential multi-port electronic fuel injection; direct injection on EcoBoost
Power (3.5L V6):
Approx. 262 hp @ 6,250 rpm
Torque (3.5L V6):
Approx. 248 lb-ft @ 4,500 rpm
Power (EcoBoost):
Approx. 355 hp @ 5,700 rpm
Torque (EcoBoost):
Approx. 350 lb-ft @ 1,500-5,250 rpm
Standard Transmission:
6F50 6-speed automatic with SelectShift manual shift control
Optional Transmission:
6F55 heavy-duty 6-speed automatic on EcoBoost models
Features:
Sequential shift control, torque converter clutch, adaptive shift strategy
Fluid Type:
Mercon LV automatic transmission fluid
Service Access:
Covered in manual with fluid check, fill, and pan service procedures
Wheelbase:
Approx. 117.9 in (2,995 mm)
Length:
Approx. 202.5 in (5,144 mm)
Width:
Approx. 80.0 in (2,032 mm)
Height:
Approx. 67.4 in (1,712 mm)
Curb Weight:
Approx. 4,400-4,800 lb depending on trim and drivetrain
Seating Capacity:
7 passengers
Crash Test Information:
N/A - refer to NHTSA / IIHS records for official 2009-2012 Flex ratings
Active & Passive Features
Active Features:
Anti-lock brakes, electronic stability control (AdvanceTrac), traction control, tire pressure monitoring, trailer sway control
Passive Features:
Front, side and side-curtain airbags (Safety Canopy), front-seat pretensioners, LATCH anchors
Braking:
Four-wheel disc brakes with ABS and electronic brakeforce distribution
Audio System:
AM/FM/CD with available 6-disc changer; premium Sony audio system on Limited trims
Displays:
Instrument cluster message center, available touchscreen navigation on higher trims
Connectivity:
Ford SYNC available with USB, Bluetooth audio and voice control
Driver Assistance:
Available rear-view camera, rear park assist, rain-sensing wipers on select trims
Comfort Tech:
Dual-zone automatic climate control, available power liftgate, available refrigerated second-row console
Engine Oil & Filter:
Approx. every 7,500 miles or 6 months under normal driving
Tire Rotation:
Approx. every 7,500 miles, with each oil change
Spark Plugs:
Approx. every 100,000 miles
Air Filter:
Inspect at intervals; replace approx. every 30,000 miles
Engine Oil:
5W-20 synthetic blend; approx. 5.5-6.0 qt with filter
Transmission Fluid:
Mercon LV
Coolant:
Motorcraft Orange long-life coolant
Common Wear Items:
Front brake pads/rotors, sway bar links, wheel hub bearings
Known Issues:
Power steering assist faults reported on some 2009-2010 models; water pump service on Duratec V6
