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Komatsu Service WA120L-3MC Shop Manual Wheel Loader Workshop Repair Book

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🏷️ Basic Information Identification Make: Komatsu Model: WA120L-3MC Model Variant: Wheel Loader L-3MC Series Production Years Covered: N/A - not specified for this model Serial Number Applicability: 54104 and up...
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Type: Wheel Loader
Forhandler:
Sku: 126198
Komatsu Service WA120L-3MC Shop Manual Wheel Loader Workshop Repair Book
🏷️ Basic Information
Identification
Make:
Komatsu
Model:
WA120L-3MC
Model Variant:
Wheel Loader L-3MC Series
Production Years Covered:
N/A - not specified for this model
Serial Number Applicability:
54104 and up
👋 Introduction
Market Position
Target Audience:
Owners, mechanics, and technicians seeking professional-grade service information for the Komatsu WA120L-3MC wheel loader.
Competitive Analysis
Advantage:
Komatsu's renowned engineering quality ensures reliability and efficiency, with features like articulated frame steering and heavy-duty full-floating axles for exceptional performance and durability.
Key Features
Articulated Frame Steering:
Enhances maneuverability in tight spaces.
Heavy-Duty Axles:
Full-floating axles for increased load capacity.
Powershift Transmission:
Provides smooth shifting and efficient power delivery.
📋 Manual Details
Coverage
Models Covered:
Komatsu WA120L-3MC
Serial Numbers:
54104 and up
Physical Attributes
Page Count:
668
Manual Type:
Service Shop Repair Manual
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine service information including removal, disassembly, inspection, and reassembly.
Powertrain:
Transmission, torque converter, drive shafts, and axles.
Hydraulics:
Hydraulic system components, including pumps, valves, cylinders, and hoses.
Electrical:
Wiring diagrams, electrical components, and troubleshooting guides.
Cooling:
Radiator, cooling fan, and related components.
Operator Station:
Cab, controls, and instrumentation.
Chassis and Frame:
Frame structure, articulation joint, and attachments.
Procedures Included
Preventative Maintenance:
Scheduled maintenance procedures and checklists.
Troubleshooting:
Diagnostic procedures and fault finding guides.
Testing and Adjustment:
Procedures for testing systems and making necessary adjustments.
Disassembly and Assembly:
Step-by-step instructions for major components.
Removal and Installation:
Guidance for replacing parts and components.
Technical Depth
Technical Specifications:
In-depth specifications for all major systems.
Diagrams and Illustrations:
Detailed photos, drawings, and exploded views.
Torque Specifications:
Fastener torque values for critical joints.
Parts Information
Part Numbers:
OEM part numbers for replacement parts.
Exploded Views:
Diagrams showing parts positioning and assembly.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
All devices that can read PDF files, including computers, tablets, and smartphones.
Requirements:
PDF reader software (e.g., Adobe Acrobat Reader)
Searchability:
Text searchable for quick access to information.
Print Quality
Print Resolution:
High-resolution for clear text and detailed diagrams.
Binding
Binding Type:
Digital
Paper Type
Paper Type:
Not applicable - digital download
⚙️ Engine Specifications
Primary Engine
Engine Model:
Komatsu S4D95L-1
Engine Type:
Diesel, 4-cycle, water-cooled
Number of Cylinders:
4
Displacement:
3.26 L (199 cu in)
Rated Power:
44 kW (59 HP) at 2200 rpm
Peak Torque:
177 Nm (130 lb ft) at 1400 rpm
Fuel System
Fuel Injection:
Direct injection
Fuel Tank Capacity:
110 L (29 gal)
🔧 Transmission
Standard Transmission
Transmission Type:
Powershift with 4 forward and 4 reverse gears
Features:
Full power shift, modulated clutch packs, electronic shift control
📐 Dimensions
Exterior
Wheelbase:
2280 mm (89.8 in)
Length:
5590 mm (220.1 in) with standard bucket
Weights
Curb Weight:
5610 kg (12,368 lb)
Operating Weight:
6010 kg (13,250 lb)
🛡️ Safety Features
Safety Ratings
Crash Test Information:
N/A - not applicable for construction equipment
Active Safety
Operator Presence System:
Engine cut-off if operator leaves seat
Seat Belt:
Operator seat belt
Passive Safety
ROPS/FOPS Cab:
Rollover protective structure (ROPS) and falling objects protective structure (FOPS) as standard
Backup Alarm:
Audible alarm when reversing
💡 Technology Features
Infotainment
Audio System:
AM/FM radio with Bluetooth connectivity (if equipped)
Driver Assistance
Load Monitoring System:
Optional system to monitor bucket load
Rear View Camera:
Optional rear view camera for enhanced visibility
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 250 hours or 6 months, whichever comes first
Hydraulic Oil Change:
Every 1000 hours or annually
Transmission Fluid Change:
Every 1000 hours or annually
Fluid Specifications
Engine Oil:
API CF-4 or higher, SAE 15W-40
Hydraulic Oil:
Komatsu genuine hydraulic oil or equivalent ISO VG 46
Transmission Fluid:
Komatsu genuine transmission fluid or equivalent Dexron III
Common Wear Items
Brake Pads:
Inspect every 500 hours, replace as needed
Bucket Edges and Teeth:
Regular inspection for wear and replacement
Belts and Hoses:
Check for cracks and wear, replace as needed
Filters:
Air, fuel, and hydraulic filters should be replaced at scheduled intervals
📚 Vehicle History
Brand Heritage
Manufacturer:
Komatsu Ltd.
Founded:
1921
Headquarters:
Tokyo, Japan
Model Evolution
Series:
L-3MC Series wheel loaders
Predecessor:
WA120-3
Successor:
WA120L-3E0
Production Location
Assembly Plant:
Komatsu plants in Japan and other global facilities
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Known for reliability and durability in the compact wheel loader class
Awards:
N/A - specific awards not documented for this model
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